Transcript Slide 1
Experimental and Analytical Investigation of Transient Friction Abdullah Alazemi Ph.D. Research Assistant Mechanical Engineering Tribology Laboratory (METL) November 14, 2013 2 Outline • • • • • Personal Background Motivation Numerical Work Experimental Work Summary and Future Work Mechanical Engineering Tribology Laboratory (METL) November 14, 2013 3 Personal Background • Joined METL – Jan, 2013. • M.S. in Mechanical Engineering, Kuwait University (June, 2009)- GPa 4.0 • B.S. in Mechanical Engineering, Kuwait University (June, 2006)- GPa 3.85 Motivation • Lack of clearly and completely understanding of the friction nature and behavior • Dry friction of a particular surface is caused by normal force, adhesion force, and interlocking between asperities . • Bowden and Tabor model: Ff = τ∙A Mechanical Engineering Tribology Laboratory (METL) November 14, 2013 4 Numerical Work • MD simulation represents friction on a single asperity. • Finite element modeling can be used to study friction on a larger scale where each asperity force interaction is taken from MD simulation. 𝒅𝒓𝒊 = 𝒗𝒊 𝒅𝒕 𝒅𝒗𝒊 𝑭𝒊 = 𝒅𝒕 𝒎𝒊 𝑭𝒊 = −𝜵𝑼(𝒓𝒊 ) Mechanical Engineering Tribology Laboratory (METL) November 14, 2013 5 Molecular Dynamic (MD) simulation • Nano-indentation of a single asperity • Measuring adhesion forces during approaching and separating • Approaching and separating speed: 1 m/s 150 1 Contact Force (nN) 100 Loading Unloading 50 0 -50 -100 -150 -200 -10 2 -5 0 5 10 15 20 Displacement (Angstrom) Mechanical Engineering Tribology Laboratory (METL) November 14, 2013 6 Molecular Dynamic (MD) simulation • Sliding friction • Material: Pt-Au, • Sliding velocity: 1 m/s, • Load: 8 nN Si3N4 tip on HOPG [Y. Hoshi et al., 2000] 20 Load Forward Backward 15 Sliding direction Friction Force (nN) 10 5 0 -5 -10 -15 -20 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 Displacement (nm) Mechanical Engineering Tribology Laboratory (METL) November 14, 2013 7 Atomic Force Microscope (AFM) • Experimentally study single asperity friction • Tip diameter: 5 µm - 10 nm • A laser beam that is reflected off the cantilever into a photodiode monitors the bending and twisting of the cantilever. Source: www.appnano.com Mechanical Engineering Tribology Laboratory (METL) November 14, 2013 8 Atomic Force Microscope (AFM) • Scanning using Si tip on SiO2 steps on Si wafer, • Scanning size = 5000 nm, • Scanning speed = 10 µm/s Forward Backward 100 Lateral Force Signal (mV) Forward Backward 50 0 -50 -100 Surface topography 0 0.5 1 1.5 2 2.5 3 3.5 Distance in X direction ( m) 4 4.5 5 Mechanical Engineering Tribology Laboratory (METL) November 14, 2013 9 Friction Test Rig 1. Study friction on the micro-scale, 2. Small ball diameter (about 5-1 mm), 3. Small normal load (about 1 N), 4. Using actuator with small linear displacement increment (about 100 nm), 5. Perform the experiment in vacuum conditions. Mechanical Engineering Tribology Laboratory (METL) November 14, 2013 10 Friction Test Rig Load cell Ball Sapphire window Load cell Sapphire window Z-stage Loading mechanism Actuator Mechanical Engineering Tribology Laboratory (METL) November 14, 2013 Measurements of the Real Contact Area (RCA) 11 1. Optical observation technique [A. Ovcharenko et al., 2006] 2. Using Optical Profiling System Before applying load After applying load Mechanical Engineering Tribology Laboratory (METL) November 14, 2013 12 Summary and Future Work • Transient friction experimental investigations can be done on the Nano-scale using AFM and on the Micro-scale using Friction test rig. • Transient friction analytical investigations can be done on the Nano-scale using MD simulation and then connected to FE modeling to investigate Micro-scale friction. • Future AFM experiments are friction on smooth substrate and substrate with low roughness. • Future MD simulations are sliding friction of different surface geometries, normal loads, and speeds. Mechanical Engineering Tribology Laboratory (METL) November 14, 2013