Fiber optic Temperature Sensor for Gas Path Temperature

Transcript Fiber optic Temperature Sensor for Gas Path Temperature

Sensors and Seals for the Power Generation Market

What we will discuss • The Products Conax offers, temperature sensors and seal fittings.

• A brief overview of Power Plant types, Simple cycle, Combined Cycle, Co-Gen, Steam • A more detailed look at our product offerings. • Specific sensor designs for specific Gas Turbine types in Mexico. • Other custom designed parts for the Gas Turbines © 2005 Conax Buffalo Technologies

What we will discuss 10 11 12 13 14 15 16 17 18 19 20 21 1 2 3 4 5 6 7 8 9

No.

CCGT Plants Northern and Southern Mexico Nombre de la central

Iberdrol a Energía Al ta mi ra (Al ta mi ra III, IV, V) La Ca ri da d Iberdrol a Energi a Monterrey, S A De C V CFE Chi hua hua -El Enci no Hermos i l l o Iberdrol a Energía La La guna (La guna II) Na co Noga l es Norte-I Dura ngo

Inicio de operación

2004 (III, IV) 2006 (V) 2013-2014 2002 2001-2006 2001 2005 2003 2010 Norte-II Chi hua hua Centra l Termoel éctri ca Pres i dente Juá rez (Ros a ri to III & IV, BC) Sa l ti l l o Coa hui l a CFE Beni to Juá rez (Sa ma l a yuca II) Iberdrol a Energía Ta ma zuncha l e Va l l e de Mexi co IV Pl a nta Api za co Ca nta re II Meri da III Tul a CC Tuxpa n III & IV Tuxpa n -V Va l l a dol i d-III 2013 2001(III)-2009(IV) 2007 1998 2007 2002 2007 2000 2000 1984 2003 2006 2006

Operador

Iberdrol a

Turbina

Genera l El ectri c Mi nera Mexi co Iberdrol a Comi s i ón Federa l de El ectri ci da d Ga s Na tura l Fenos a Iberdrol a Ga s Na tura l Fenos a Ga s Na tura l Fenos a Korea El ectri c Power Corpora ti on, Sa ms ung C&T Corpora ti on y Techi nt Comi s i ón Federa l de El ectri ci da d Si emens Al s tom Mi ts ubi s hi Al s tom Genera l El ectri c Si emens Si emens Genera l El ectri c, Si emens Al s tom, Si emens Ga s Na tura l Fenos a Comi s i ón Federa l de El ectri ci da d Al s tom, Genera l El ectri c Genera l El ectri c Iberdrol a Genera l El ectri c Comi s i ón Federa l de El ectri ci da d Procter & Ga mbl e de Mexi co Petrol eos Mexi ca nos Electricidad Sol de Tuxpan S de RL de CV Compa ñi a de Genera ci on Va l l a dol i d S de RL de CV Al s tom Genera l El ectri c Genera l El ectri c Compa ñi a de Genera ci on Va l l a dol i d S de RL de CV Comi s i ón Federa l de El ectri ci da d Ga s Na tura l Fenos a Wes ti nghous e, Si emens Wes ti nghous e, Hi ta chi Mi ts ubi s hi Mi ts ubi s hi Genera l El ectri c, Tos hi ba

Turbina Model

7001FA SGT6-5000F GT24B M501F GT24B 500KAPPP W501G SGT6-5000L

Capacidad efectiva instalada (MW)

2158 500 1000 645 270 500 312 460

Ubicación

Al ta mi ra , Ta m.

La Ca ri da d, Son Pes queri a , N L Ri va Pa l a ci o, Chi hua hua Hermos i l l o, Sonora Gómez Pa l a ci o, Dura ngo Agua Pri eta , Sonora Dura ngo, Dura ngo 7001FA GT24B, W501F HP16, ATPA 7001FA 7001FA GT11N2 LM6000 7001EA W501FC, W501F MHI-TC2L, W501, TC1F33.5

M501F M501F 7001FA 450 820 250 720 1136 300 45 340 480 599 980 500 525 Chi hua hua , Chi hua hua Ros a ri to, Ba ja Ca l i forni a Sa l ti l l o, Coa hui l a Sa ma l a yuca , Chi hua hua Ta ma zuncha l e, Sa n Lui s Potos i Acol ma n, Edo Mexi co Api za co, Tl a xca l a Vi l l a hermos a , Ta ba s co Meri da , Yuca ta n Tul a , Hi da l go Tuxpa n, Vera cruz Tuxpa n, Vera cruz Va l l a dol i d, Yuca ta n

Región

Nores te Noroes te Nores te Nores te Noroes te Nores te Noroes te Nores te Nores te Noroes te Nores te Nores te Centro - Occi dente Centro Centro Sur- Sures te Sur- Sures te Centro Sur- Sures te Sur- Sures te Sur- Sures te © 2005 Conax Buffalo Technologies

Temperature Sensing Products Offered • The temperature sensor line includes: – Thermocouples – RTDs – Thermowells – Temperature Transmitters • In any cases it always best to get the original equipment part number for the sensor or seal. We have a very strong cross reference database for Siemens and GE turbines. © 2005 Conax Buffalo Technologies

Sealing Products Offered for use on Turbines • All Seal fittings are used on turbines, but the most popular ones are: – BSWS seals Catalog 5001D Pages 68 and 69.

Types of Power Plants • Fossil – Steam Power Plants. Coal burning with boilers and steam turbines.

• Simple Cycle Gas Plant.

• Combined Cycle Plants – Gas turbines with HRSG and Steam turbines. • Co-Gen Plant – A combined Cycle plant that sells off the steam to another plant for their manufacturing process. © 2005 Conax Buffalo Technologies

Thermocouple Equipment Supplier for GE Gas Turbines

Sensors and seals for all locations on GE gas turbines (bearing, wheelspace, air inlet, compressor discharge, and bearing sensor wire seals) Exhaust Gas Sensors Air Inlet Sensors Bearing Sensors and Seals Compressor Discharge Sensors Wheel Space Sensors © 2005 Conax Buffalo Technologies

Sensors and seals for GE MS7001FA Gas Turbines • Sites that have GE 7FA’s – Iberdrola Energía Altamira (Altamira III, IV, V) – Norte-II Chihuahua – CFE Benito Juárez (Samalayuca II) – Iberdrola Energía Tamazunchale – Valladolid-III.

GE 7FA Exhaust Gas Sensors (post 1996) • The base GE P/N is 362A1102Pxxx. The Pxxx is the specific Part Number for that model Turbine. We can provide them all. – The Conax price and availability is better than that from GE and other sensor manufacturers. – Our product brochure number is 6054 and can be found at. http://ftp.conaxtechnologies.com/List_of_All_Files/ © 2005 Conax Buffalo Technologies

GE 7FA Wheelspace and compressor discharge sensors (post 1996) • The base GE P/N is 361A2289Pxxx. The Pxxx is the specific Part Number for that model Turbine and location. We can provide them all. – The Conax price and availability is better than that from GE and other sensor manufacturers. – Our product bulletin is 6053 http://ftp.conaxtechnologies.com/List_of_All_Files/ © 2005 Conax Buffalo Technologies

GE 7FA Wheelspace and compressor discharge sensors (post 1996) Wheelspace and compressor discharge sensors have the same termination head type as the exhaust gas sensors but they have long sheath lengths of 1 meter or more. © 2005 Conax Buffalo Technologies

GE 7FA Bearing sensors and seals (post 1996) • The base GE P/N for Bearing sensors is 362A1885Pxxx. The Pxxx is the specific lead wire length how ever most popular length is 6 meters. – The Conax price and availability is better than that from GE and other sensor manufacturers. – Our product bulletin is 6035B © 2005 Conax Buffalo Technologies

GE 7FA Bearing sensors and seals (post 1996) • The base GE P/N is 227C9758P001 and P002. There are (2) sensor seals on Bearing number 1 and (1) sensor seal on bearing number 2.

– The Conax price and availability is better than that from GE and other sensor manufacturers. – Bulletin 6035B.

GE 7FA Exhaust Gas and Wheelspace sensors pre-1996 turbines • The base GE P/N is 351A3488Pxxx. – The Conax price and availability is better than that from GE and other sensor manufacturers. – Bulletin is 6052 – http://ftp.conaxtechnologies.com/List_of_All_Files/ © 2005 Conax Buffalo Technologies

Sensors Siemens Westinghouse Gas Turbines. • Sites that have Siemens Gas Turbines – Naco Nogales; W501G (Westinghouse) – Merida III; W501F, W501FC (Westinghouse) – Norte-I Durango; SGT6-5000 (Siemens) – La Caridad; SGT6-5000F (Siemens) NEW Site!

Siemens Westinghouse Turbines • The Westinghouse W501 and the Siemens SGT6-5000 are basically the same turbine. The SGT6 is designation is the re-badging when Siemens bought out Westinghouse. • Because of relationship with Conax selling OEM parts to Siemens, parts for Siemens turbines have to be processed through Pinnacle Parts and Service Corp.

Siemens Blade Path Sensors • The base Siemens P/N is 897C316001 or 897C327001 for the replacement element. There are 16 Blade path sensors per turbine. – The Conax price and availability is better than that from Siemens direct and other sensor manufacturers are limited. One competitor, LPG may be out of business. – We do not have a product bulletin for these sensors. © 2005 Conax Buffalo Technologies

Siemens Disc Cavity Sensors • The base Siemens P/N is 7863D60xxx or 7863D61xxx for the replacement element. The Disc Cavity sensors measure temperature at rows 2,3, & 4 totaling 6 sensors per turbine. – The Conax price and availability is better than that from Siemens direct and other sensor manufacturers are limited. One competitor, LPG may be out of business. – We do not have a product bulletin for these sensors. © 2005 Conax Buffalo Technologies

Siemens Flashback Sensors • The base Siemens P/N is 2357J46001. These parts do not have replaceable elements. There are 32 flashback sensors per turbine. – The Conax price and availability is better than that from Siemens direct and other sensor manufacturers are limited. One competitor, LPG may be out of business. – We do not have a product bulletin for these sensors. © 2005 Conax Buffalo Technologies

Other Siemens sensors • Other sensors are also available for the Siemens turbines, such as air inlet and bearing sensors assemblies. These type sensors are not replaced on a regular basis but are replaced when there is a major outage or turbine over haul. © 2005 Conax Buffalo Technologies

Alstom Gas Turbines GT24 • Sites that have GT24 Turbines. – Iberdrola Energia Monterrey, S A De C V – Hermosillo – Central Termoeléctrica Presidente Juárez (Rosarito III & IV, BC) – Valle de Mexico IV (GT11N2) • We have limited information for older Alstom Turbines. We are supplying several sensors to them for new machines, however they assign new part numbers for every supplier. © 2005 Conax Buffalo Technologies

Alstom Gas Turbines GT24 • The best approach for securing this business is to: – First get the OEM part number so we can check and see if we have the drawing files on record.

Mitsubishi M501F Gas Turbines • The sites that have Mitsubishi M501F Turbines are: – CFE Chihuahua -El Encino – Tuxpan III & IV – Tuxpan –V • The Mitsubishi M501F turbine was derived from the Westinghouse W501F turbine. – The names of the sensor locations are the same but the parts are unique to the Mitsubishi machine © 2005 Conax Buffalo Technologies

Mitsubishi M501F Gas Turbines • Mitsubishi assigns unique part numbers for every power plant. – The plant operators have this document and we need it for the specific product. – Like Alstom machines, we can always reverse engineer a used part. • The leadtime for replacement sensors is very long and the prices are very high. This puts us at a real advantage and RM in a position for more $$$. © 2005 Conax Buffalo Technologies

Mitsubishi M501F Gas Turbines • It is well worth the effort to get the plant listing for the thermocouples. On the next page is an example of a typical Blade Path sensor used on these machines. – There are 16 Blade path sensors per machine. Your cost from us is around $1600.00 each. With your mark up you will still be cheaper and faster than the OEM can supply.

Sensors for GE Frame 5 (500KAPPP) Gas Turbines • Sites that have GE 7FA’s – Iberdrola Energía La Laguna (Laguna II) • Depending on the age of the Turbine this may have been manufactured by Nuovo Pignone in Italy. – It is best to get the original equipment part number and we can supply the parts. Some parts may have the old GE numbers and some parts may have an RTO-xxxxx number from Nuovo Pignone. © 2005 Conax Buffalo Technologies

Conax designed Sensors for Gas Turbine upgrades • We have designed many of our own sensor products that either improve the life of the sensor or makes the maintenance at the plant easier. These products are not supplied by the OEM, they can only be supplied by Conax. All of these product bulletins can be found on our FTTP site at: • http://ftp.conaxtechnologies.com/List_of_All_Files/ © 2005 Conax Buffalo Technologies

Conax designed Sensors for Gas Turbine upgrades • Bulletin 6064:

Highly Reliable Retrofit Exhaust Gas Sensors for older frame 5, 6, 7 & 9

– This allows the plant to upgrade to a newer sensor and cable system without having to change the radiation shields that can be costly to change. These parts apply to the GE 7EA and Frame 5 machines. • Bulletin 6054E:

Enhanced Exhaust Gas Thermocouples

– This is a spring load version to the exhaust gas sensors used on the GE 7FA. This makes the sensors more reliable and reduces the problem from the OEM with the tips breaking off. © 2005 Conax Buffalo Technologies

Conax designed Sensors for Gas Turbine upgrades • Bulletin 6067:

Retrofit Blade Path Thermocouple Kit for Siemens Westinghouse Turbines

– This allows the plant to upgrade to a more reliable sensor than the OEM provides as well as have quick disconnect Plugs and Jacks so the entire cabling system can be removed during engine maintenance. This design applies to the W501 series of turbines. © 2005 Conax Buffalo Technologies

Maureen Downing

International Business Unit Manager Europe and Latin America [email protected]

Fiber optic Temperature Sensor for Gas Path Temperature

Transcript Fiber optic Temperature Sensor for Gas Path Temperature

Sensors and Seals for the Power Generation Market

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