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China Iron & Steel Association (CISA) Metallurgical Council of CCPIT 9th International Trade Conference State of Steel in the U.S. – Competing with China Thomas A. Danjczek President Steel Manufacturers Association Beijing, China March 24, 2011 CISA: Trade Conference State of Steel in the U.S. – Competing with China OUTLINE • SMA • U.S. Steel Production • Set The Tone – Factors Impacting the U.S. • Steel Issues From a U.S. Viewpoint (Raw Materials/Scrap) • Final Thoughts 2 CISA: Trade Conference SMA The Steel Manufacturers Association (SMA) • 35 North American companies: - 30 U.S., 3 Canadian, and 2 Mexican • Operate 125 steel recycling plants in North America • Electric Arc Furnace (EAF) steelmakers using recycled steel • EAF steel producers accounted for nearly 2/3 of U.S. production in 2009 • SMA represents approximately 90 million of U.S. 120 million ton capacity (75%) • 128 Associate members - Suppliers of goods and services to the steel industry 3 CISA: Trade Conference Monthly U.S. and World Steel Capacity Utilization (Through December) 100% 100% World Monthly Capacity Utilization U.S. Monthly Capacity Utilization 95% 90% 90% 85% 85% 80% 80% 75% 75% 70% 70% 65% 65% 60% 60% 55% 55% 50% 50% 45% 45% 40% 40% Jan-90 Jul-90 Jan-91 Jul-91 Jan-92 Jul-92 Jan-93 Jul-93 Jan-94 Jul-94 Jan-95 Jul-95 Jan-96 Jul-96 Jan-97 Jul-97 Jan-98 Jul-98 Jan-99 Jul-99 Jan-00 Jul-00 Jan-01 Jul-01 Jan-02 Jul-02 Jan-03 Jul-03 Jan-04 Jul-04 Jan-05 Jul-05 Jan-06 Jul-06 Jan-07 Jul-07 Jan-08 Jul-08 Jan-09 Jul-09 Jan-10 Jul-10 95% Source: International Iron & Steel Institute (IISI); KeyBanc 4 U.S. Minimill Growth CISA: Trade Conference U.S. Capacity and Production Figures – 2000-2010 % Capacity Total Raw Steel Production (mt) Total Shipments (mt) % EAF Share Integrated Ore-Based Share (mt) % Integrated Ore-Based Share EAF BasedShare (mt) 118 86.1 102.0 99 46.5 47 52.5 53 2001 114 79.2 90.1 92.6 43.9 47.4 48.7 52.6 2002 103 88.8 91.6 90.7 45.7 50.4 45 49.6 2003 110 84.9 93.7 96.1 49 51 47.1 49 2004 105 94.6 99.7 101 52.7 52.2 48.3 47.8 2005 108 87.5 94.9 102 56.1 55.7 45.9 44.3 2006 112 87.5 98.2 99.3 56.7 57.1 42.6 42.9 2007 113 87.0 98.1 96.5 56.2 58.2 40.3 41.8 2008 113 81.4 91.9 89.3 51.3 57.4 38 42.6 2009 113 49.6 56.0 52 33.3 64 18.7 36 2010E 113 70.0 86.0 - 48.0 64 22.0 36 Year Total Capacity (mt) 2000 Source – U.S. Geological Survey – Iron & Steel Statistics and Information web page = http://minerals.usgs.gov/minerals/pubs/commodity/iron_&_steel/ 5 CISA: Trade Conference U.S. Minimill Growth EAF Share of Total U.S. Production 70.0% 60.0% 50.0% 40.0% 30.0% % of EAF Production 20.0% 10.0% 0.0% 6 Global EAFs CISA: Trade Conference Global Steel Production by Process – 2009 BOF EAF World Total 70.6% 28.1% U.S. 36.0% 64.0% China (Est.) 90% 10% (EAFs Growing) *Remaining 1.3% of world total by open hearth process 7 CISA: Trade Conference World Steel Capacity Global Steel Capacity Continues to Increase World Crude Steel Capacity 2000-2012 World Crude Steel Capacity CAGR 2,100 1,917 2,055 20 1,816 1,850 1,654 1,453 15 1,356 1,350 1,100 1,062 1,062 1,095 1,170 1,245 10 850 600 5 350 Current Average Growth Rate (CAGR) 1,583 1,600 Steel Capacity (million metric tonnes) 1,997 100 2000 Source: Worldsteel 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010(e) 2011(e) 2012(e) 0 8 9 CISA: Trade Conference Imports 2010 23.9mnt U.S. Steel Imports/Exports 2009 16.2mnt Comments Up 47% YOY 10 CISA: Trade Conference Comments on U.S. Production • Recovery underway, but slow • Increased exports and imports (5mmt of semi’s imports) • Not normal cycle of recession, overcapacity • Relative strong demand in auto; construction lagging 11 CISA: Trade Conference U.S. Tone Economy • While the recession officially ended in June 2009, the sluggish pace of the recovery remains a top concern for both the public and policymakers – “Official” Unemployment remains at close to 9.5% and consumer income and spending are fairly stagnant • According to a recent Bloomberg News survey of economists, the unemployment rate will stay high for the next year, averaging 9.3% Deficit • The need for policies to promote economic growth in the short-run is complicated by the need/desire for longer-term austerity measures to address the nation’s deficit and long-term debt 12 CISA: Trade Conference U.S. Tone Addressing China’s trade practices • U.S. Senators Sherrod Brown (D-OH) and Olympia Snowe (R-ME) and U.S. Representatives Sander Levin (D-MI), Tim Murphy (R-PA), and Tim Ryan (D-OH) introduced in February 2011 the Currency Reform for Fair Trade Act of 2011. Including Congressmen Levin, Murphy, and Ryan, the House bill was introduced with 101 original sponsors (27 R; 74 D). • Last October, U.S. Trade Representative Ron Kirk announced that the United States had initiated an investigation of China’s practices affecting trade and investment in green technologies—will Congress enter the debate? 13 CISA: Trade Conference U.S. Tone What does the U.S. need to do? • Assume a Pro-Manufacturing Agenda – – – – – – Business Tax Reform Border Adjustable Taxes Currency Adjustments Energy Independence Reasonable regulatory measures (Environment/Labor) Climate for investments (Jobs, Jobs, Jobs) and Infrastructure • Solve the structural problems that caused the recession – Real Foundation – Bad loans and securities on bank balance sheets – Reduce huge trade deficits 14 Steel Issues from a U.S. Viewpoint Raw Materials Raw Material Cost and Availability is #1 Issue for U.S. Steel Producers • Many countries continue to impose a variety of restrictions on exports of vital raw materials – Export prohibitions – Export duties – Export quotas – Other measures • Trade-distorting restrictions on exports of raw materials – Give domestic producers in the exporting country an unfair advantage – Increase worldwide costs of production – Place a heavy burden on steel industries in developing countries that do not have substantial iron ore reserves or steel scrap supplies 15 Steel Issues from a U.S. Viewpoint Raw Materials Meanwhile, Foreign Government Subsidies to Steel and Steel-Related Industries Remain a Particular Concern… • Foreign government subsidies are a major cause of overcapacity in the global steel industry and steel-related industries • Subsidies to steel and steel-related industries that 1) support inefficient and excess capacity , and/or 2) distort trade, are continuing and remain a particular concern • Examples include: – Fundamental currency misalignment/undervalued currencies – Preferential financing to add new capacity – Loan forgiveness/equity infusions to prop up obsolete capacity 16 Steel Issues from a U.S. Viewpoint China – Raw Materials • The United States, the EU, and Mexico have challenged China’s application of a variety of restrictions to exports of key raw materials used in steelmaking, including: – – – – Coke Refractory bauxite Fluorspar Zinc • The restrictions China applies include: – Export duties – Export quotas – Restrictive bidding procedures 17 Steel Issues from a U.S. Viewpoint China – Raw Materials • China has argued that these measures are justified to prevent pollution and to preserve natural resources • China has also claimed a “sovereign right to regulate” its raw material exports • The panel will release its decision this year: – The interim report is due February 18, 2011 – The final report is due April 1, 2011 • This decision could have a major impact on international trade in raw materials for steelmaking – “Careful what you wish for…” • Many other countries also restrict exports of raw materials, especially steel scrap • USTR is very interested in a potential case regarding China’s restrictions on exports of rare earths and other raw materials 18 Steel Issues from a U.S. Viewpoint Implications • If these justifications are accepted, ever scrap producer could legitimately limit exports of steel scrap • This would wreak havoc on the global steel industry • Countries that are heavily dependent on scrap imports would be particularly affected 19 World Scrap Supply and Consumption, By Region World Scrap Supply, 2008 120 Million Metric Tons 100 80 Domestic Supply 60 Apparent Consumption 40 20 0 EU Turkey CIS NAFTA Latin America China Japan Other Asia Source: World Steel Association 20 While China Restricts Exports of Scrap, U.S. Exports to China Have Surged U.S. Scrap Exports to China - 2004 - 2009 Total Quantity Exported (Metric Tons) 7,000,000 6,000,000 5,000,000 4,000,000 3,000,000 2,000,000 1,000,000 0 2004 2005 Source: U.S. International Trade Commission - Dataweb 2006 2007 2008 2009 Steel Issues from a U.S. Viewpoint Scrap World Demand for Steel Scrap • World demand for steel scrap is likely to continue to increase: -Increased steel production in China, India, and Brazil -Economic recovery • But a large number of countries still impose restrictions on exports of scrap and other raw materials • Steel scrap is subject to more export restrictions than any other raw material • There is a significant problem with transparency, because export restrictions change frequently, making supply even more problematic 22 Steel Issues from a U.S. Viewpoint Scrap Exports and Imports The world’s leading net exporters of scrap in 2009 were: -United States (19.5 million MT) -Japan (9.2 million MT) -United Kingdom (5.8 million MT) -Germany (3.4 million MT) The world’s leading importers of scrap in 2009 were: -Turkey (15.7 million MT) -China (13.7 million MT) -Korea (7.8 million MT) -India (5.1 million MT) 23 Steel Issues from a U.S. Viewpoint Scrap Forms of Export Restrictions • • • • • • Export bans Quotas Export taxes No VAT export rebates Non-automatic (discretionary) licensing requirements Other administrative barriers (such as port restrictions) 24 Steel Issues from a U.S. Viewpoint Scrap Effects of Export Restrictions • • • • • Reduced international supply Higher international prices Lower prices on raw materials in countries with export restrictions Subsidy to downstream industries in countries with export restrictions Price volatility 25 CISA: Trade Conference Final Thoughts • Ultimately, the world needs greater total supply of scrap – Scrap supply from traditional sources (U.S., EU, Japan) is approaching its practical limit • U.S. is in a traffic jam, moving slightly forward, but don’t know other consequences • Reasons for U.S. optimism in steel – Scrap-based, 70% of cost – local supply – Low cost on global basis (energy is neutral, labor less than 10%, others have higher transportation costs) – Relatively strong U.S. market and U.S. resiliency – Better U.S. company balance sheets 26