PRODUCTIONS/OPERATIONS MANAGEMENT
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Transcript PRODUCTIONS/OPERATIONS MANAGEMENT
Lecture
2
Decision Theory
Chapter 5S
1
Decision Environments
Certainty - Environment in which relevant
parameters have known values
Risk - Environment in which certain future
events have probabilistic outcomes
Uncertainty - Environment in which it is
impossible to assess the likelihood of
various future events
2
Decision Making under Uncertainty
Maximin - Choose the alternative with the best of
the worst possible payoffs
Maximax - Choose the alternative with the best
possible payoff
Minimax Regret - Choose the alternative that has
the least of the worst regrets
3
Payoff Table: An Example
Possible Future Demand
Small
facility
Medium
facility
Large
facility
Low
Moderate
High
$10
$10
$10
7
12
12
-4
2
16
Values represent payoffs (profits)
4
Maximax Solution
Note: choose the
“minimize the
payoff” option if
the numbers in
the previous slide
represent costs
5
Maximin Solution
6
Minimax Regret Solution
7
Decision Making Under Risk - Decision Trees
Payoff 1
Decision Point
Chance Event
Payoff 2
2
Payoff 3
1
B
Payoff 4
2
Payoff 5
Payoff 6
8
Decision Making with Probabilities
Expected Value Approach
Useful if probabilistic information regarding the
states of nature is available
Expected return for each decision is calculated by
summing the products of the payoff under each
state of nature and the probability of the
respective state of nature occurring
Decision yielding the best expected return is
chosen.
9
Example: Burger Prince
Burger Prince Restaurant is considering opening a new restaurant
on Main Street.
It has three different models, each with a different seating
capacity.
Burger Prince estimates that the average number of customers per
hour will be 80, 100, or 120 with a probability of 0.4, 0.2, and 0.4
respectively
The payoff (profit) table for the three models is as follows.
•
s1 = 80 s2 = 100 s3 = 120
Model A
$10,000 $15,000
$14,000
Model B
$ 8,000 $18,000
$12,000
Model C
$ 6,000 $16,000
$21,000
Choose the alternative that maximizes expected payoff
10
Decision Tree
d1
1
d2
d3
2
3
4
s1
s2
s3
.4
.2
.4
s1
.4
s2
s3
.2
s1
s2
s3
.4
.4
.2
.4
Payoffs
10,000
15,000
14,000
8,000
18,000
12,000
6,000
16,000
21,000
11
Management Scientist Solutions
EVPI = Expected payoff under certainty –
Expected payoff under risk
12
Lecture
2
Forecasting
Chapter 3
13
Forecast
A statement about the future value of a variable
of interest such as demand.
Forecasts affect decisions and activities
throughout an organization
Accounting, finance
Human resources
Marketing
Operations
Product / service design
14
Uses of Forecasts
Accounting
Cost/profit estimates
Finance
Cash flow and funding
Human Resources
Hiring/recruiting/training
Marketing
Pricing, promotion, strategy
Operations
Schedules, MRP, workloads
Product/service design
New products and services
15
Elements of a Good Forecast
Timely
Reliable
Accurate
Written
16
Steps in the Forecasting Process
“The forecast”
Step 6 Monitor the forecast
Step 5 Prepare the forecast
Step 4 Gather and analyze data
Step 3 Select a forecasting technique
Step 2 Establish a time horizon
Step 1 Determine purpose of forecast
17
Types of Forecasts
Judgmental - uses subjective inputs
Time series - uses historical data
assuming the future will be like the past
Associative models - uses explanatory
variables to predict the future
18
Judgmental Forecasts
Executive opinions
Sales force opinions
Consumer surveys
Outside opinion
Delphi
method
Opinions of managers and staff
Achieves a consensus forecast
19
Time Series Forecasts
Trend - long-term movement in data
Seasonality - short-term regular variations in
data
Cycle – wavelike variations of more than one
year’s duration
Irregular variations - caused by unusual
circumstances
20
Forecast Variations
Figure 3.1
Irregular
variatio
n
Trend
Cycles
90
89
88
Seasonal variations
21
Smoothing/Averaging Methods
Used in cases in which the time series is fairly
stable and has no significant trend, seasonal, or
cyclical effects
Purpose of averaging - to smooth out the irregular
components of the time series.
Four common smoothing/averaging methods are:
Moving averages
Weighted moving averages
Exponential smoothing
22
Example of Moving Average
Sales of gasoline for the past 12 weeks at your local
Chevron (in ‘000 gallons). If the dealer uses a 3period moving average to forecast sales, what is the
forecast for Week 13?
Past Sales
Week
1
2
3
4
5
6
Sales
17
21
19
23
18
16
Week
7
8
9
10
11
12
Sales
20
18
22
20
15
22
23
Management Scientist Solutions
MA(3) for period 4
= (17+21+19)/3 = 19
Forecast error for period 3
= Actual – Forecast =
23 – 19 = 4
24
MA(5) versus MA(3)
Actual
1
2
3
4
5
6
7
8
9
10
11
12
MA(3)
17
21
19
23
18
16
20
18
22
20
15
22
MA(5)
MA Forecast Graph
19
21
20
19
18
18
20
20
19
19.6
19.4
19.2
19
18.8
19.2
19
Actual/MA Forecast sale
values
Week
25
20
Actual
15
MA(3)
10
MA(5)
5
0
1
2 3
4
5
6 7
8
9 10 11 12
Week
25
Exponential Smoothing
•
Premise - The most recent observations might have the highest
predictive value.
Therefore, we should give more weight to the more recent time periods
when forecasting.
26
Exponential Smoothing
Ft+1 = Ft + (At - Ft)
Weighted averaging method based on previous forecast
plus a percentage of the forecast error
A-F is the error term, is the % feedback
0 1
27
Picking a Smoothing Constant
Actual
Demand
50
.4
45
.1
40
35
1
2
3
4
5
6
7
8
9 10 11 12
Period
28
Linear Trend Equation
Suitable for time series data that exhibit a long term linear trend
Ft
Ft = a + bt
a
0 1 2
Ft = Forecast for period t
t = Specified number of time periods
a = Value of Ft at t = 0
b = Slope of the line
3 4 5
t
29
Linear Trend Example
Linear trend equation
F11 = 20.4 + 1.1(11) = 32.5
Sale increases every time
period @ 1.1 units
30
Actual vs Forecast
Actual/Forecasted sales
Linear Trend Example
35
30
25
20
Actual
15
Forecast
10
5
0
1
2
3
4
5
6
7
8
9
10
Week
F(t) = 20.4 + 1.1t
31
Forecasting with Trends and Seasonal
Components – An Example
Business at Terry's Tie Shop can be viewed as falling into three
distinct seasons: (1) Christmas (November-December); (2) Father's
Day (late May - mid-June); and (3) all other times.
Average weekly sales ($) during each of the three seasons
during the past four years are known and given below.
Determine a forecast for the average weekly sales in year 5 for each
of the three seasons.
Year
Season
1
2
3
4
1
1856 1995 2241 2280
2
2012 2168 2306 2408
3
985 1072 1105 1120
32
Management Scientist Solutions
33
Interpretation of Seasonal Indices
Seasonal index for season 2 (Father’s Day) = 1.236
Means that the sale value of ties during season 2 is 23.6%
higher than the average sale value over the year
Seasonal index for season 3 (all other times) = 0.586
Means that the sale value of ties during season 3 is 41.4%
lower than the average sale value over the year
34
Associative Forecasting
Predictor variables - used to predict values of
variable interest
Regression - technique for fitting a line to a set
of points
Least squares line - minimizes sum of squared
deviations around the line
35
Regression Analysis – An Example
600
$72,000
1050
$116,300
1800
$152,000
922
$80,500
1950
$141,900
1783
$124,000
1008
$117,000
1840
$165,900
3700
$153,500
1092
$126,500
1950
$122,000
1403
$140,000
1680
$223,000
1000
$99,500
2310
$211,900
1300
$121,900
1930
$169,000
3000
$156,000
1362
$123,500
1750
$136,000
2080
$194,900
1344
$128,500
2130
$302,000
1500
$142,000
2400
$146,000
2272
$180,000
1050
$126,500
1610
$139,500
$350,000
$300,000
$250,000
$200,000
Series2
$150,000
$100,000
$50,000
$0
10
00
10
08
19
50
17
83
10
50
17
50
14
03
15
00
18
00
30
00
19
30
20
80
16
80
Price
60
0
Home-Size (Square feet)
• Linear model seems reasonable
• A straight line is fitted to a set of sample points
36
Regression Results
Use MS-Excel macro
Template posted at class website
y = 85972.78 + 35.65x
Price = 85972.87 + 35.65(Square footage)
Forecast price of a 2000 square feet house
y = 85972.78 + 35.65(2000) = $157,272.78
37
Forecast Accuracy
Error - difference between actual value and
predicted value
Mean Absolute Deviation (MAD)
Average absolute error
Mean Squared Error (MSE)
Average of squared error
38
MAD and MSE
MAD
=
Actual
forecast
n
MSE
=
( Actual
forecast)
2
n
39
Measure of Forecast Accuracy
MSE = Mean Squared Error
Week # Actual (A) Forecast(F) Error =E =A-F E(squared)
1
21.6
21.5
0.1
0.01
2
22.9
22.6
0.3
0.09
3
25.5
23.7
1.8
3.24
4
21.9
24.8
-2.9
8.41
5
23.9
25.9
-2
4
6
27.5
27
0.5
0.25
7
31.5
28.1
3.4
11.56
8
29.7
29.2
0.5
0.25
9
28.6
30.3
-1.7
2.89
10
31.4
31.4
0
0
Sum of E(squared)
30.7
40
Forecasting Accuracy Estimates
Example 10 of textbook
Period
1
2
3
4
5
6
7
8
MAD=
MSE=
Actual
217
213
216
210
213
219
216
212
Forecast
215
216
215
214
211
214
217
216
(A-F)
2
-3
1
-4
2
5
-1
-4
-2
|A-F|
2
3
1
4
2
5
1
4
22
(A-F)^2
4
9
1
16
4
25
1
16
76
2.75
9.50
41
Sources of Forecast errors
Model may be inadequate
Irregular variations
Incorrect use of forecasting technique
42
Characteristics of Forecasts
They are usually wrong
A good forecast is more than a single number
Aggregate forecasts are more accurate
The longer the forecast horizon, the less accurate
the forecast will be
Forecasts should not be used to the exclusion of
known information
43
Choosing a Forecasting Technique
No single technique works in every situation
Two most important factors
Cost
Accuracy
Other factors include the availability of:
Historical data
Computers
Time needed to gather and analyze the data
Forecast horizon
44