Transcript Kein Folientitel - systec Controls

Industrial Flow Measurement
Measurement of industrial flow and discharge
Ultrasonic Flow Measurement
deltawave
systec Controls Meß- u.
Regeltechnik GmbH
Dipl.-Ing. Sebastian Fischer MBA
1
Industrial Flow
Flow-Measurement
and Dischargemeasurement
 Product
-> Measurement
Channel Width 150 m
Principle (1)
 Advantages
250 kHz
 Electronic Unit
 Mounting
Channel Width 50 m
 Applications
 Case Histories
500 kHz
 Summary
Channel Width 5 m
1 MHz
2
Industrial Flow
Flow-Measurement
and Dischargemeasurement
 Product
Transit-time (Time-of-flight) method
-> Measurement
Principle (2)
 Advantages
 Electronic Unit
 Mounting
 Applications
 Case Histories
 Summary
Ultraschall Multimeter deltawave
3
Industrial Flow
Flow-Measurement
and Dischargemeasurement
 Product
Transit-time (Time-of-flight) method
-> Measurement
Principle (3)
 Advantages
Prinzip der Laufzeitmessung

T2
 Electronic Unit
 Mounting
T1
 Applications
 Case Histories
 Summary
L  (T 2  T 1)
v path 
T 2  T 1 2 cos 
4
Industrial Flow
Flow-Measurement
and Dischargemeasurement
 Product
 Advantages
->Overview
 Electronic Unit
 Mounting
Advantages:
 Huge measurement range (0,01..20m/s)
 High path accuracy (ca. 0,1..0,3%)
 Maintenance-free
 Independent of medium, pressure, temperature
 According to international standards
(ISO 6416, IEC41, ASME PTC 18)
 Applications
 Case Histories
 Summary
5
Industrial Flow
Flow-Measurement
and Dischargemeasurement
 Product
Measurement with one acoustic path
 Advantages
->Multi-path
measurement (1)
 Electronic Unit
 Mounting
 Applications
 Case Histories
 Summary
6
Industrial Flow
Flow-Measurement
and Dischargemeasurement
 Product
Problem: non-perfect flow profile
 Advantages
->Multi-path
measurement (2)
 Electronic Unit
 Mounting
Level
error!
velocity
 Applications
 Case Histories
 Summary
Flow profiles are hardly ever perfect!
7
Industrial Flow
Flow-Measurement
and Dischargemeasurement
 Product
 Advantages
->Multi-path
measurement (3)
 Electronic Unit
 Mounting
 Applications
 Case Histories
 Summary
-> High accuracy even with bad flow conditions
8
Industrial Flow
Flow-Measurement
and Dischargemeasurement
Problem: non-axial flow direction
 Product
 Advantages
->Multi-path crossed
measurement (1)
+Δ
-Δ
 Electronic Unit
 Mounting
 Applications
 Case Histories
 Summary
->The crossed installation avoids additional
measurement errors caused by non-axial flow direction
-> Highest possible accuracy
9
Industrial Flow
Flow-Measurement
and Dischargemeasurement
 Product
 Advantages
->Multi-path crossed
measurement (2)
 Electronic Unit
 Mounting
 Applications
 Case Histories
 Summary
10
Industrial Flow
Flow-Measurement
and Dischargemeasurement
 Product
 Advantages
->Multi-path crossed
measurement (3)
 Electronic Unit
 Mounting
 Applications
 Case Histories
 Summary
-> Highest possible accuray (up to 0.5% / 1%)
-> Redundancy and high process reliability
-> Perfect customizing to customer‘s application
11
Industrial Flow
Flow-Measurement
and Dischargemeasurement
 Product
 Advantages
->Multi-path crossed
measurement (3)
 Electronic Unit
High Accuracy even in case of
short inlet ways
 Mounting
 Applications
 Case Histories
 Summary
12
Industrial Flow
Flow-Measurement
and Dischargemeasurement
 Product
 Advantages
->Accuracy
 Electronic Unit
 Mounting
 Applications
 Case Histories
 Summary
Inlet
No. of paths
Accuracy
>10D
2
3%
>10D
3
2.5%
>10D
4
2%
>10D
6
1%
<5D
2 x 2 (crossed) 3%
<5D
3 x 2 (crossed) 2.5%
<5D
4 x 2 (crossed) 2%
<5D
6 x 2 (crossed) 1%
ISO6416
13
Industrial Flow
Flow-Measurement
and Dischargemeasurement
 Product
 Advantages
Straight Inlet
No. of paths
Accuracy
>10D
2
1,5%
>10D
4
0,5%
>10D
6
<0,5%
<5D
2 x 2 (crossed)
1,5%
<5D
4 x 2 (crossed)
0,5%
<5D
6 x 2 (crossed)
<0,4%
->Accuracy
 Electronic Unit
 Mounting
 Applications
 Case Histories
 Summary
Filled conduits acc. to IEC41 / ASME PTC18
14
Industrial Flow
Flow-Measurement
and Dischargemeasurement
 Product
 Advantages
 Electronic Unit
-> Features
 Mounting
 Applications
 Case Histories
 Summary
Mainboard:
Embedded Linux
Embedded Webserver
Touchscreen
LAN / USB / RS232
max 4GB Data logger intern
max 120GB Data logger extern
4 Slots for additional Boards
Ultrasonic board:
32Bit-DSP
4 Paths
100kHz to 2 Mhz
I/O-Board:
2 Relays / 2 Transistors
8 analog inputs / 4 analog outputs
Power Supply:
90-250VAC / 24VDC
15
Industrial Flow
Flow-Measurement
and Dischargemeasurement
 Product
 Advantages
Multiboard-concept:
 Electronic Unit  high reliability by use of independent boards
 simple and later Plug&Play-Upgrade
-> Advantages
 connection to the „classical“ industrial processes
 Mounting
 with analog and digital inputs and outputs
 Applications
 Case Histories
 Summary
Linux-Mainboard-concept:
 all recent PC-interfaces are available
 monitoring / service / parameterisation via Internet
 huge storage capacity by the
 the use of adaptable storage cards (CF)
 Touchscreen
16
Industrial Flow
Flow-Measurement
and Dischargemeasurement
 Product
 Advantages
 Electronic Unit
 Mounting
-> direct
 Applications
 Case Histories
 Summary
-> Easy and fast installation
-> Low installation costs
17
Industrial Flow
Flow-Measurement
and Dischargemeasurement
 Product
 Advantages
 Electronic Unit
 Mounting
-> mounting rails (1)
 Applications
 Case Histories
 Summary
-> Service under operational conditions
-> Low maintenance costs
-> High process reliability
18
Industrial Flow
Flow-Measurement
and Dischargemeasurement
 Product
 Advantages
 Electronic Unit
 Mounting
-> mounting rails (2)
 Applications
 Case Histories
 Summary
19
Industrial Flow
Flow-Measurement
and Dischargemeasurement
 Product
 Advantages
 Electronic Unit
 Mounting
-> Beams
 Applications
 Case Histories
 Summary
20
Industrial Flow
Flow-Measurement
and Dischargemeasurement
 Product
 Advantages
 Electronic Unit
 Mounting
-> welding studs
 Applications
 Case Histories
 Summary
-> Service under pressurized conditions
-> Low maintenance costs
-> High process reliability
21
Industrial Flow
Flow-Measurement
and Dischargemeasurement
 Product
 Advantages
 Electronic Unit
 Mounting
 Applications
-> waste water (1)
 Case Histories
 Summary
 Inlet
 Outlet
 Storm water channels
 Internal Recycle
22
Industrial Flow
Flow-Measurement
and Dischargemeasurement
 Product
 Advantages
 Electronic Unit
 Mounting
 Applications
-> waste water (2)
 Case Histories
 Summary
 Filled and partially filled
wastewater channels and
pipes
 Wastewater hydrology
23
Industrial Flow
Flow-Measurement
and Dischargemeasurement
 Product
 Advantages
 Electronic Unit
 Mounting
 Applications
-> hydro power
 Case Histories
 Summary
 Flow Measurement in
hydroelectric Power Plants
 Field acceptance Tests of
Turbines according to IEC41
 Optimisation of hydraulic Turbines
 Inflow and Outflow Monitoring
24
Industrial Flow
Flow-Measurement
and Dischargemeasurement
 Product
 Advantages
 Electronic Unit
 Mounting
 Applications
 Case Histories
-> Hydro Power (1)
(Outflow monitoring)
 Summary
25
Industrial Flow
Flow-Measurement
and Dischargemeasurement
 Product
 Advantages
 Electronic Unit
 Mounting
 Applications
 Case Histories
-> Hydro Power (2)
(Outflow monitoring)
 Summary
26
Industrial Flow
Flow-Measurement
and Dischargemeasurement
 Product
 Advantages
 Electronic Unit
 Mounting
 Applications
 Case Histories
-> Steel works
(Cooling Water)
 Summary
Customer: VA Stahl (steel works)
cooling water intake
27
Industrial Flow
Flow-Measurement
and Dischargemeasurement
 Product
 Advantages
 Electronic Unit
 Mounting
 Applications
 Case Histories
-> Power Plant
(Cooling Water)
 Summary
Customer: swb Bremen, Cooling Water Lines
28
Industrial Flow
Flow-Measurement
and Dischargemeasurement
 Product
 Advantages
 Electronic Unit
 Mounting
 Applications
 Case Histories
-> Drinking Water
 Summary
Customer: ABB, Pumping Station in Algeria
29
Industrial Flow
Flow-Measurement
and Dischargemeasurement
 Product
 Advantages
 Electronic Unit
 Mounting
 Applications
 Case Histories
-> Waste water (1)
 Summary
30
Industrial Flow
Flow-Measurement
and Dischargemeasurement
 Product
 Advantages
 Electronic Unit
 Mounting
 Applications
 Case Histories
-> Waste water (2)
 Summary
Customer: WWTP Geiselbullach (near Munich)
-> Optimal cleaning process of the waste water
-> Savings in waste water fees (here 30000 € p.a.)
-> Short return-on-invest time
31
Industrial Flow
Flow-Measurement
and Dischargemeasurement
 Product
 Advantages
 Electronic Unit
 Mounting
 Applications
 Case Histories
-> Waste water (3)
 Summary
Customer: WWTP Hennef (near Cologne), Pumping Station
32
Industrial Flow
Flow-Measurement
and Dischargemeasurement
 Product
 Advantages
 Electronic Unit
 Mounting
 Applications
 Case Histories
-> Waste water (4)
 Summary
33
Industrial Flow
Flow-Measurement
and Dischargemeasurement
 Product
 Advantages
 Electronic Unit
 Mounting
 Applications
 Case Histories
-> Waste water (5)
 Summary
Customer: WWTP Dülken, Outflow Measurement acc. to
SüW-KOM (environmental law)
-> Fullfillment of environmental laws
-> High process reliability
34
Industrial Flow
Flow-Measurement
and Dischargemeasurement
 Product
 Advantages
 Electronic Unit
 Mounting
 Applications
 Case Histories
-> Flood Protection
Storm water overflow
 Summary
-> Accurate and online flood data
-> Fast reaction time in case of floods
-> High protection level of people and
35
Industrial Flow
Flow-Measurement
and Dischargemeasurement
 Product
 Advantages
 Electronic Unit
 Mounting
 Applications
 Case Histories
-> Flood Protection
River monitoring (1)
 Summary
36
Industrial Flow
Flow-Measurement
and Dischargemeasurement
 Product
 Advantages
 Electronic Unit
 Mounting
 Applications
 Case Histories
-> Flood Protection
River monitoring (2)
 Summary
Customer: Water Authority (flood protection)
37
Industrial Flow
Flow-Measurement
and Dischargemeasurement
 Product
 Advantages
 Electronic Unit
 Mounting
 Applications
 Case Histories
-> Flood Protection
Channel monitoring
Customer: Water authority,
 Summary
flood protection
38
Industrial Flow
Flow-Measurement
and Dischargemeasurement
 Product
 Advantages
 Electronic Unit
 Mounting
 Applications
 Case Histories
-> Raw Waste water
 Summary
Customer: WWTP Linz, subsurface waste water channels
-> High measurement accuracy
-> Maintenance-free
39
Industrial Flow
Flow-Measurement
and Dischargemeasurement
 Product
 Advantages
 Electronic Unit
 Mounting
 Applications
 Case Histories
-> Irrigation (1)
 Summary
Customer: Conagua (MEX),
irrigation
40
Industrial Flow
Flow-Measurement
and Dischargemeasurement
 Product
 Advantages
 Electronic Unit
 Mounting
 Applications
 Case Histories
-> Irrigation (2)
 Summary
-> High measurement accuracy
-> Perfect for accounting purpose
-> High transparency of the measurement values
due to international standards
41
Industrial Flow
Flow-Measurement
and Dischargemeasurement
 Product
 Advantages
 Electronic Unit
 Mounting
 Applications
 Case Histories
-> Hydro Power (1)
 Summary
-> 500MW Hydro Power Plant Gigel Gibe II Ethiopia
-> 6 networked flowmeters + Leckage detection
-> Design Pressure PN100
42
Industrial Flow
Flow-Measurement
and Dischargemeasurement
 Product
 Advantages
 Electronic Unit
 Mounting
 Applications
 Case Histories
-> Hydro Power (2)
 Summary
43
Industrial Flow
Flow-Measurement
and Dischargemeasurement
 Product
Key-features
 Advantages
 Electronic Unit
High Accuracy
 Mounting
 Huge Measurement Range
 Applications
 Maintenance-free
 Case Histories
 According to IEC 41, ISO 6416 und ASME PTC 18
 Summary
 Reliable Measurement because of Redundancy
 Simple and comfortable handling
 Simple Parameterization
 Individual Mounting Options
44