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Update on activities of investigations for analysis of module cavity degradation Degradation and possible sources Statistic of resonators Analysis of log books Analysis of hard ware Status of RF tests on degraded resonators Test results Conclusions Axel Matheisen, Denis Kostin, Detlef Reschke TTC Meeting Beijing Dec 2011 Degradation > Degradation between last Q(E) in vertical acceptance test and module test => lot of handlings, treatment + assembly > Degradation by a) enhanced field emission with lower usable / maximum gradient => typically explained by particle contamination during handling or improper venting condition b) reduced quench gradient => ??? > In vertical acceptance tests degradation sometimes seen due to a) field emission activation during first power rise (Q(E)-curve) b) after quenches at high fields (>35 MV/m) by some MV/m (cure by warming-up => indication by one older single-cell test) c) after FE-processing ?? Detlef Reschke| TTC Meeting Beijing Dec 2011 | Page 2 Handlings, treatments, assembly > From vertical test to module test: - cleanroom assembly of power coupler - cleanroom connection of string - partially exchange of flanges (e.g. HOM feedthroughs) - HPR - partially tank welding (cavity stays closed) - several pumping and venting cycles Detlef Reschke| TTC Meeting Beijing Dec 2011 | Page 3 Statistics of Degraded Cavities Module Cavity Pos Preparation Gradient drop Module Gradient (MV/m) 3* S32(X) 2 EP+BCP 8 19 3** Z102(X) 6 EP 9 22 (X) AC116 7 BCP flash 12 19 (X) 3*** AC118 5 BCP flash 7 23 AC148(X) 6 BCP flash 8 23 6 Z85 5 EP 12 22 Z92 6 EP 12 22 (Y) 8 Z101 1 EP 6 23 Z109 2 BCP+EP 8 22 Z108(Y) 3 EP 10 23 Z88(Y) 4 EP 4 28 Z104 8 EP 10 27 PXFEL1 Z100 7 EP 13 27 PXFEL2 Z133 * 3 BCP flash 11 16 PXFEL3 Z88 * 3 EP 12 18 AC127 * 6 EP 8 19 S1 global Z108* 3 EP 12 20 CM1 Z89 1 EP 7 17 AC73 3 BCP flash 15 16 (Y): Field emission loaded (X): No data of field emission available Detlef Reschke| TTC Meeting Beijing Dec 2011 | Page 4 * Recruited for analysis Position of degraded Cavities Position of Cavity in modules P1 P 2 No of cavities degraded @ 2 position 2 P3 P4 P5 P6 P7 P8 5 1 2 4 2 1 Statistic of position of resonators showing reduced performance in modules => Position 3 + 6: ??? Remark: Leak check during string assembly after P4 Detlef Reschke| TTC Meeting Beijing Dec 2011 | Page 5 Analysis of Logbooks for Z88, Z108, AC127, Z133 > Storage Z108; Z88; AC127: - non-standard storage (=> out of cleanroom) during cleanroom shut down (in respect to the other cavities of Module S1 global and PXFEL-modules) - stored closed under vacuum - cleaned manually (no US-cleaning due to assembled power coupler) > Assembly procedures Z133; AC127; Z88: - No differences to other cavities in line found in assembly log book in respect of - particulates loading - assembly times - leakage found - RGA - Z108 ? People on place did not report on irregularities. Detlef Reschke| TTC Meeting Beijing Dec 2011 | Page 6 Analysis of hard ware Vacuum Accessories DESY Equipment Leak rate Z88 AC127 Z108 RGA OK OK OK P total before Module OK OK OK Power coupler cold part after dismounting Clean no sparks top no oxidation Clean no sparks top no oxidation Wait for analysis HOM Antennas after dismounting OK no irregularity OK no irregularity Wait for analysis Flanges gaskets Ok no irregularity Ultrasonic bath Non homogeneity top bottom; also in use for cavities not showing degradation Non homogeneity top bottom; also in use for cavities not showing degradation Non homogeneity top bottom; also in use for cavities not showing degradation Flange cleaning* manual cleaning due to installed power couplers for reentering cleanroom manual cleaning due to installed power couplers for reentering cleanroom manual cleaning due to installed power couplers for reentering cleanroom *New test set up developed not applied on these cavities yet Detlef Reschke| TTC Meeting Beijing Dec 2011 | Page 7 Status of RF tests on degraded cavities # Test mode Antenna type HOM installed AC127 gradient Z88 gradient Z133 gradient Eacc max (Fe onset ) Eacc max (Fe onset ) Eacc max (Fe onset ) 1 Vertical HQ No 27,6 (27) 30,4 (30) 27,3 (20,5) 2 Module PC Yes 19,2 (19) 18,5 (18) 16,2 (?) 3 CHECHIA PC Yes 20,4 (19) 19,9 (18) ---- 4 CHECHIA HQ Yes ----- 12,8 (11)* ---- 5 Vertical HQ Yes 19,7 (14) ----- ---- 6 Vertical HQ No 17,7 (13) ----- ---- Mode analysis Remove tank HD No ?? ---- ---- ---- ---- Yes Yes Yes T map variable No wait wait wait 7 HQ = high Q antenna long pulse mode RF test PC = power coupler operated with Klystron in pulse mode Var= Variable antenna installed fro T map * Limitation by HOM coupler Detlef Reschke| TTC Meeting Beijing Dec 2011 | Page 8 Q(E)-measurements of Z88 0.10 1.0E+11 0.09 0.08 0.07 Qo 0.06 0.05 1.0E+09 0.04 0.03 1.0E+08 radiation [mGY/min] 1.0E+10 0.02 0.01 0.00 1.0E+07 0 5 10 15 20 25 30 35 Z 88: Eacc [MV/m] vertikal Cechia Modul Xrays chechia Xrays modul HQ antenna >Cechia fe HQ antenna Cechia Detlef Reschke| TTC Meeting Beijing Dec 2011 | Page 9 Q(E)-measurements of AC127 0.2 1.0E+11 0.18 0.16 Qo 0.14 0.12 1.0E+09 0.1 0.08 0.06 1.0E+08 0.04 0.02 0 1.0E+07 0 5 vertikal test vertical test High Q antenna vertical test fe High Q antenna 10 15 20 AC 127 : Eacc [MV/m] Chechia test Xray chechia 25 30 Modul test Xrays modul Detlef Reschke| TTC Meeting Beijing Dec 2011 | Page 10 radiation [mGY/min] 1.0E+10 Conclusion > Up to now: NO proveable explanation for degradation w/o FE > Vertical test with T-mapping and subsequent optical inspection of Z88, Z108 + AC127 in preparation Detlef Reschke| TTC Meeting Beijing Dec 2011 | Page 11