Transcript Slide 1
Magnetek Material Handling AC Controls Introduction to IMPULSE®•G+ Mini
September, 2008
G+ Mini Introduction
P3 Series 2 G+ Mini
Launch Date: January, 2009
IMPULSE®• G+ Mini
Introducing . . .
Magnetek’s IMPULSE®• G+ Mini drive
RoHS compliant
Quality has a New Formula
The power to move TONS in the palm of your hand…
The IMPULSE®•G+ Mini AC drive is the result of 30+ years of experience as a North American leader in the Material Handling industry and represents a revolution in drive design. Compact, sensor-less, and with a lower cost position than P3-Series 2; the G+ Mini has all of the features and performance that you have grown to expect from Magnetek, the leader in innovative product development for the Material Handling Industry.
G+ Mini drives are the best in class choice whenever excellent performance, flexibility and compact size drives are required
G+ Mini Software Concept
• •
G+ Mini has two access levels: Basic Parameters are displayed in G+ Series 3 format. Available selections and navigation is nearly identical to P3-S2.
Advanced Parameters are displayed in G+ Series 3 format. Available selections and navigation is identical to G+ Series 3 plus new features.
P3 Series 2 G+ Series 3
G+ Mini Highlights
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Smaller Dimensional Footprint above 5 HP over the P3-Series 2 1-5 HP has an identical footprint as P3-S2 Standard and Flat Heat Sink Designs Basic & Advanced Programming Modes V/F & Open Loop Vector Control Methods UL Approved Motor Overload Protection Mean Time Between Failures (MTBF)
– 28 years
Maintenance Monitors
– Run time data of drive cooling fans, and number of run commands issued – Maintenance data and replacement information for various drive components – Peak Current – – kWh data Motor Overload Status – Cooling Fan easy to replace
Global Certification
– CE, UL, cUL, RoHS, and TUV
Safety Regulations
– Hardware base block meets requirements of EN954-1 Safety Category 3, Stop Category 0 G+ Mini Standard Panel
Safety
• What is Hardware BaseBlock?
– Many Specifications are now calling for enhanced safety ratings at the component level. Several industry standards have emerged - EN-954-1, IEC 61508 and ISO 13849, all of which have roots back to European certifications by TUV and references to EN954-1.
– EN954-1 contains requirements for safety-related parts of control systems which are specified by five category levels.
• The Categories represent a classification of the safety-related parts of a control system with respect to their ability to withstand faults and their behavior in the event of a fault.
– Previous generation BaseBlock inputs (External BB) were only software regulated which means that if the CPU fails in an unknown state, the CPU / software may not recognize the Base Block input and shut the drive down accordingly.
– The Hardware Baseblock combines the software input directly to the CPU as well as interrupts the gate firing signals through a tri-state buffer.
HBB Circuit Concept
Meets EN954-1, Category 3, Stop category 0.
G+ Mini Enhancements
Control Characteristics P3 Series 2 G+ Mini
HP Ratings Starting Torque Braking Transistor Short Circuit Rating Microprocessor Scan Rate Keypad (Digital Operator) Number of Keys Auto-Tuning Parameter Copy Function Fault Storage Fault Trace Elapsed Time Overtemperature Drive Enable Run Permissive NLB Hoist * Motor Lead Reversal Maintenance Timer RS485 Communication Torque Detection 1/4 ~ 10 HP Up to 10 HP 18,000 A RMS Single 8 ms LED 4x7 segment 6 No Keypad Last 4 No No OH None Special Software No No 19.2kbps
Over * Reserved for approved OEMs ** 230V - 20HP Class D Traverse Not available
1/4 ~ 20 HP
150% @ 3Hz (V/f) 150% @ 3Hz (V/f),
200% @ 0.5Hz (OLV) Up to 20 HP** 30,000 A RMS Dual 4 ms LED 5x7 segment 8 Yes, Primary Resistance & Rotational Terminal Board / USB Copy Stick Last 10 w/Elapsed Time Meter Yes - 15 Trace Data Points Yes - Power up or Run Auto-speed Reduction on OH Meets EN954-1, Cat. 3, Stop Cat. 0 Built in Yes Yes 115.2kbps
Over and Under
G+ Mini Hardware Concept
24VDC Interface Card 120VAC Interface Card Up to 20 HP World’s smallest compact drive Control terminal board with memory Long service life design Faster CPUs and improved speed control Open Loop Vector Control Hardware BaseBlock Circiut 120VAC Interface card
G+ Mini Terminal Block
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Parameter Back-up Function in detachable 24VDC Terminal Block
– Reduced down-time in the event of failure by quickly replacing any damaged drive without loss of programming.
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Save Time, Avoid Repetition
– Control parameters need only be set once with the G+ Mini. They are automatically saved to 24VDC control terminal board memory allowing for quick replacement if necessary. The replacement drive will be automatically updated with the latest parameter settings.
120VAC Interface Card 24VDC Terminal Board
Model Numbers by Amps
Rated Input Voltage 230V, 3-Phase 460V, 3-Phase G+ Mini Model #
2001-G+M 2003-G+M 2005-G+M 2008-G+M 2011-G+M 2017-G+M 2025-G+M 2033-G+M 2047-G+M 2060-G+M 4001-G+M 4002-G+M 4003-G+M 4004-G+M 4009-G+M 4014-G+M 4018-G+M 4024-G+M 4031-G+M
Rated Output Nominal Current HP (Amps) P3 Series 2 Model #
1.6
3 5 8 11 17.5
25.0
33.0
47.0
60.0
1.2
1.8
3.4
4.8
9.2
14.8
18.0
24.0
31.0
1/4 1/2 3/4 & 1 2 3 5 7.5
10 15 20 1/2 3/4 1 & 2 3 5.0
7.5 & 10 10 15 20 2001-P3S2 2003-P3S2 2005-P3S2 2008-P3S2 2011-P3S2 2017-P3S2 2025-P3S2 2033-P3S2 2045-G+S3 2058-G+S3 4001-P3S2 4002-P3S2 4003-P3S2 4004-P3S2 4008-P3S2 4014-P3S2 4018-P3S2 4024-G+S3 4031-G+S3
Rated Output Current (Amps)
1.6
3.0
5.0
8.0
11.0
17.5
25.0
33.0
45.0
58.0
1.2
1.8
3.4
4.8
8.6
14.8
18.8
24.0
31.0
Nominal HP
1/4 1/2 3/4 & 1 2 3 5 7.5
10 15 20 1/2 3/4 1 & 2 3 5 7.5 & 10 10 15.0
20 Previously G+ S3
Cost Position
• Up to 6% component cost savings at the 1 and 2 HP range over P3 Series 2 .
• Up to 13% component cost savings at 15HP over the G+ Series 3 .
• Up to 18% component cost savings at 20 HP over the G+ Series 3 .
• Standard Panel price roll out with up to 3% cost savings at 1/2 ~ 10 HP over P3 Series 2 .
• Standard Panel price roll out with up to 19% cost savings at 20 HP over G+ Series 3 .
G+ Mini Options
IMPULSE®• G+ Mini available accessories:
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24VAC interface card (Same Price)
48VAC NOT available
P3S2-OUT2 – (2) 120VAC Solid State outputs USB Copy Unit Windows Based Drive Simulator Software suite
(G+ Mini / G+ S3 / VG+ S3)
IMPULSE®• Link 4.1 Basic and WDS compatibility
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What’s in the Box?
IMPULSE®• G+ Mini includes the following: G+ Mini Drive 120VAC interface card as standard (24VAC optional – same price, must be specified) Instruction Manual for Basic programming Quick Start Pocket Guide (While supplies last and available on our website) Magnetek Material Handling screwdriver (while supplies last)
Available Documents
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Product Transition Guide
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P3-S2
G+ Mini Basic Instruction Manual
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Ships with Product
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Covers Basic Programming Advanced Instruction Manual
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Available on WWW or Purchase
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Covers Advanced Programming G+ Mini Product Brochure Technical Specifications
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Included in initial Brochure distribution (while supplies last) Quick Start (Pocket Guide)
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Quick Programming Reference 120VAC Interface Install guide
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For interface cards shipped loose Copy Stick Instruction Manual
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Handheld Parameter Copy Device
Competitive Analysis
Competitive Feature Analysis
Control Characteristics
HP Ratings Control Method Hardware Base Block Windows based Drive Simulator Auto-Tuning Parameter Copy Function USB Copy Stick NLB Hoist * 24VAC Interface Card Option Fault Storage Fault Trace Software Motor Lead Reversal 120V I/F card internally mounted * Reserved for approved OEMs
G+ Mini
1/4 ~ 20 HP V/F & OLV Meets EN954-1, Cat. 3, Stop Cat. 0 Yes Yes, Static & Rotational Yes, Terminal Board Yes Built in Yes Last 10 w/Elapsed Time Meter Yes - 15 Trace Data Points Yes Yes
Ace S11
1 ~ 20 HP V/F & OLV No No Yes, Static No No Yes No Last 10 Unknown No No
PEI SmartMove
1/2 ~ 3 V/F No No No No No No Yes Last 4 No No Yes
G+ Mini DEMO Units
• Please obtain an RMA # from our Service Dept. • Let them know you are sending back a P3-S2 Demo to be upgraded to a G+ Mini • Attn: Greg Byzewski