Transcript Forklift CNG Fueling
FuelMaker Corporation
Natural Gas versus Propane & Electric Forklifts
FuelMaker Market Segments Ice Resurfacers Forklifts Fleets
FuelMaker Customers
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Honda ( Alliston & Alabama ) Georgia Pacific Columbia Forest Products Speedy Transport
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Labatt Brewery Molson Brewery Owens-Corning TRW Canada Cott Beverages Goodyear Rubbermaid Magna Plants Purolator Courier USF Holland Flex-N-Gate Plants
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ITT Industries Electro-Motive General Dynamics American Bottling Smurfit MBI Image-Pac Kruger Norampac Armour Transport MSM Transport
Benefits of Natural Gas for Forklifts
Benefits of FuelMaker & Natural Gas Refueling
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Emissions Reduction Injury Reduction Safest Fossil Fuel Used by many companies for ISO 14001 Forklift Performance Benefits Most Convenient Refueling Process Economic Benefits
Emissions Reduction
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Drastically improve indoor air quality with natural gas
Tests have shown that the use of natural gas forklifts can reduce carbon monoxide levels by
up to 95%
Propane Forklift Carbon monoxide exposure can cause headaches, dizziness, confusion, nausea, and even death
Emissions Reduction Propane vs. Natural Gas Forklift Emissions LPG Test 1 LPG Test 2 CNG Test 1 CNG Test 2 % Reduction from LPG Carbon Monoxide
(Poisonous gas)
86.39 79.11 4.01 3.92 95% Reactive Hydrocarbons
(Unburned fuel out of tailpipe)
3.01 2.73 0.83 0.85 70% Nitrous Oxides
(Creates smog)
7.62 8.36 4.00 3.53 53% Carbon Dioxide
(Greenhouse gas)
1,577 1,592 1,430 1,390 11%
Test results obtained from: Environmental Research and Development Corp., Gaithersburg, MD., Clean Fuels Inc. Martinsburg WV.
Emissions Reduction
Q. Why such a big difference in emission levels?
A. CHEMISTRY Propane is composed of 3 carbon atoms linked with 8 hydrogen atoms (C 3 H 8 ) Propane, which has a more complex chemical makeup than methane, produces higher emission levels
H H
Propane
H H C H C H C H H
Emissions Reduction
Q. Why such a big difference in emission levels?
A. CHEMISTRY Methane is composed of one carbon atom linked with four hydrogen atoms (CH4) This simple chemical structure provides natural gas with its clean burning characteristics
H
Methane
H C H H
Propane Health & Safety Risks
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Back injuries are the #1 workplace injury and generate the highest number of Worker Compensation claims
CNG refueling eliminates injuries caused by the physical handling of propane cylinders CNG cylinders are permanently mounted on the forklift
Propane Health & Safety Risks
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Exposure to liquid propane can cause severe frostbite burns on bare skin
When liquid propane comes in contact with bare skin, it draws heat away from it as it evaporates, causing frostbite CNG, which is naturally in a gaseous state, does not change states when exposed to the atmosphere
Propane Health & Safety Risks
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Propane is extremely flammable – Fire Hazard The use of natural gas means no on-site storage of flammable liquids
CNG is less flammable due to its higher ignition point CNG is lighter than air, so it rises & dissipates rapidly
Natural Gas Forklift Benefits
Benefits of fueling your forklifts with CNG vs. LPG: • Longer engine life and less frequent maintenance (oil is not contaminated by fuel, minimal carbon build-up) • Reduced maintenance costs • No engine knock due to high octane level (130 vs. 110) • Natural gas is also the best cold starting fuel available
Economics & Cost-Savings
The System pays for itself with no capital investment required!
Your current monthly propane budget pays for the CNG system:
Current Propane Cost =
higher CO back injury risk frostbite potential productivity losses air makeup costs
Natural Gas + All in Lease
(refueling system & forklift conversion)
Cleaner Air
Safer Workplace
Injury Reduction
Natural Gas vs. Electric
Electric Forklifts
• Substantial floor space is required – Specific area is required for battery charging and exchange area – Specific area is required for battery wash – must include special filter processing to remove hazardous contaminants from the waste water – Specific area is required for employee wash in the event of hazardous liquid spill
Electric Forklifts
• Using a hazardous product – Recharging process emits hazardous gases and fumes that must be vented to the outdoors – Safety equipment is required to be worn during the battery maintenance and changing process – Excessive battery handling can lead to premature battery failure
Electric Forklifts
• Significant costs and missed production opportunities – Lack of battery maintenance can result in replacement of costly batteries – Productivity loss due to time required for handling batteries
FuelMaker CNG Fueling System
With FuelMaker, refueling is simple and convenient: • A quick fill in just 2 minutes • No need to change fuel cylinders or batteries • No indoor space required • Refuel directly to the permanently mounted CNG cylinder • No safety equipment is required to be worn • Eliminate risks associated with on-site propane storage • Increase productivity with ‘opportunity’ refueling •
NO Investment or Capital Required!
Benefits of Natural Gas
• Natural Gas is the cleanest fossil fuel available – up to 95% cleaner than propane emissions • Natural Gas is the safest fossil fuel available – over 75% of homes & business’s in Canada use Natural Gas • Natural Gas is the most convenient fossil fuel available – if your facility has Natural Gas, we can install a station • Natural Gas is the most economical fossil fuel – especially true when compared to current electricity costs
FuelMaker Forklift Refueling Convenient Refueling Process
FuelMaker Forklift Refueling
FuelMaker & Natural Gas
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The Cleanest
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The Safest
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The Most Convenient
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The Most Economical