Forklift CNG Fueling

Download Report

Transcript Forklift CNG Fueling

FuelMaker Corporation

Natural Gas versus Propane & Electric Forklifts

FuelMaker Market Segments Ice Resurfacers Forklifts Fleets

FuelMaker Customers

• • • •

Honda ( Alliston & Alabama ) Georgia Pacific Columbia Forest Products Speedy Transport

• • • • • • • • • • •

Labatt Brewery Molson Brewery Owens-Corning TRW Canada Cott Beverages Goodyear Rubbermaid Magna Plants Purolator Courier USF Holland Flex-N-Gate Plants

• • • • • • • • • •

ITT Industries Electro-Motive General Dynamics American Bottling Smurfit MBI Image-Pac Kruger Norampac Armour Transport MSM Transport

Benefits of Natural Gas for Forklifts

Benefits of FuelMaker & Natural Gas Refueling

• • • • • • •

Emissions Reduction Injury Reduction Safest Fossil Fuel Used by many companies for ISO 14001 Forklift Performance Benefits Most Convenient Refueling Process Economic Benefits

Emissions Reduction

Drastically improve indoor air quality with natural gas

 Tests have shown that the use of natural gas forklifts can reduce carbon monoxide levels by

up to 95%

Propane Forklift  Carbon monoxide exposure can cause headaches, dizziness, confusion, nausea, and even death

Emissions Reduction Propane vs. Natural Gas Forklift Emissions LPG Test 1 LPG Test 2 CNG Test 1 CNG Test 2 % Reduction from LPG Carbon Monoxide

(Poisonous gas)

86.39 79.11 4.01 3.92 95% Reactive Hydrocarbons

(Unburned fuel out of tailpipe)

3.01 2.73 0.83 0.85 70% Nitrous Oxides

(Creates smog)

7.62 8.36 4.00 3.53 53% Carbon Dioxide

(Greenhouse gas)

1,577 1,592 1,430 1,390 11%

Test results obtained from: Environmental Research and Development Corp., Gaithersburg, MD., Clean Fuels Inc. Martinsburg WV.

Emissions Reduction

Q. Why such a big difference in emission levels?

A. CHEMISTRY  Propane is composed of 3 carbon atoms linked with 8 hydrogen atoms (C 3 H 8 )  Propane, which has a more complex chemical makeup than methane, produces higher emission levels

H H

Propane

H H C H C H C H H

Emissions Reduction

Q. Why such a big difference in emission levels?

A. CHEMISTRY  Methane is composed of one carbon atom linked with four hydrogen atoms (CH4)  This simple chemical structure provides natural gas with its clean burning characteristics

H

Methane

H C H H

Propane Health & Safety Risks

Back injuries are the #1 workplace injury and generate the highest number of Worker Compensation claims

 CNG refueling eliminates injuries caused by the physical handling of propane cylinders  CNG cylinders are permanently mounted on the forklift

Propane Health & Safety Risks

Exposure to liquid propane can cause severe frostbite burns on bare skin

 When liquid propane comes in contact with bare skin, it draws heat away from it as it evaporates, causing frostbite  CNG, which is naturally in a gaseous state, does not change states when exposed to the atmosphere

Propane Health & Safety Risks

• 

Propane is extremely flammable – Fire Hazard The use of natural gas means no on-site storage of flammable liquids

 CNG is less flammable due to its higher ignition point  CNG is lighter than air, so it rises & dissipates rapidly

Natural Gas Forklift Benefits

Benefits of fueling your forklifts with CNG vs. LPG: • Longer engine life and less frequent maintenance (oil is not contaminated by fuel, minimal carbon build-up) • Reduced maintenance costs • No engine knock due to high octane level (130 vs. 110) • Natural gas is also the best cold starting fuel available

Economics & Cost-Savings

The System pays for itself with no capital investment required!

Your current monthly propane budget pays for the CNG system:

Current Propane Cost =

 higher CO  back injury risk  frostbite potential  productivity losses  air makeup costs

Natural Gas + All in Lease

(refueling system & forklift conversion) 

Cleaner Air

Safer Workplace

Injury Reduction

Natural Gas vs. Electric

Electric Forklifts

• Substantial floor space is required – Specific area is required for battery charging and exchange area – Specific area is required for battery wash – must include special filter processing to remove hazardous contaminants from the waste water – Specific area is required for employee wash in the event of hazardous liquid spill

Electric Forklifts

• Using a hazardous product – Recharging process emits hazardous gases and fumes that must be vented to the outdoors – Safety equipment is required to be worn during the battery maintenance and changing process – Excessive battery handling can lead to premature battery failure

Electric Forklifts

• Significant costs and missed production opportunities – Lack of battery maintenance can result in replacement of costly batteries – Productivity loss due to time required for handling batteries

FuelMaker CNG Fueling System

With FuelMaker, refueling is simple and convenient: • A quick fill in just 2 minutes • No need to change fuel cylinders or batteries • No indoor space required • Refuel directly to the permanently mounted CNG cylinder • No safety equipment is required to be worn • Eliminate risks associated with on-site propane storage • Increase productivity with ‘opportunity’ refueling •

NO Investment or Capital Required!

Benefits of Natural Gas

• Natural Gas is the cleanest fossil fuel available – up to 95% cleaner than propane emissions • Natural Gas is the safest fossil fuel available – over 75% of homes & business’s in Canada use Natural Gas • Natural Gas is the most convenient fossil fuel available – if your facility has Natural Gas, we can install a station • Natural Gas is the most economical fossil fuel – especially true when compared to current electricity costs

FuelMaker Forklift Refueling Convenient Refueling Process

FuelMaker Forklift Refueling

FuelMaker & Natural Gas

The Cleanest

The Safest

The Most Convenient

The Most Economical