Transcript SD2K Poster Template

SD 2000
INTEL SUPPLIER DAY 2000
Agility & Affordability @ Internet Speed
Supplier Driven
Product Qualification
Supplier wishes to Qualify
New or Changed Product.
Intel Identifies Need for New
or Different Product.
Supplier assembles data and contacts
potential Intel sponsor for review.
Compelling
Reason to
Change?
No
Yes
No Change
to POR*
*POR=Plan of Record.
Preliminary “Whitepaper” written by sponsor to document:
• Compelling Reason for change.
• All stakeholder Concerns related to proposed change.
• Qualification Plan to validate concerns with data.
• Quantifiable, pre-defined Success Criteria.
Preliminary whitepaper is then submitted for review.
No
Yes
Adequate
Qualification
Plan?
No
Compelling
Reason to
Change?
No Change
to POR*
Yes
Qual. Plan tests are executed by supplier and/or third party
Data is compiled in data summary.
When sponsor is confident data meets Success Criteria,
Final Whitepaper is submitted for review.
CHANGE
APPROVED!
®
Yes
Data meets
Success
Criteria?
No
No Change
to POR*
SD 2000
INTEL SUPPLIER DAY 2000
Agility & Affordability @ Internet Speed
COPY EXACTLY!
CE!  No Changes
CE! =Managed Change
Approved Standards are copied exactly
when manufacturing capacity is added.
Changing business climate and growth
increases importance of Copy Exactly:
• Manufacturing processes are very complex.
• Sensitivity to change not fully understood.
• Changes can result in dramatic impacts.
• Schedules don’t permit trial and re-work.
Change requires a Compelling Reason
and data sufficient to quantify risk.
Examples of Compelling Reason:
• Previously used technology not available.
• Needs exceed POR* system capacity.
• Significant savings achievable.
• A known problem is remedied.
• Measurably improves performance.
*POR = Plan of Record.
®
SD 2000
INTEL SUPPLIER DAY 2000
Agility & Affordability @ Internet Speed
Change Classification
Potential impact to Intel Products &
Processes defines system “criticality.”
Facilities Change Control Board (FCCB)
System Levels
Level A
Level B
Level C
Level E
Systems
Systems
Systems
Systems
High Purity
Systems
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Specialty gases
HP nitrogen
Oxygen
Process argon
Hydrogen
Helium
Bulk chemical
delivery
Planar chemical
delivery
Ultra-pure water
(ambient)
Hot Ultra-pure
water
Process tool
vacuum pumps
Process tool pump
forelines
Process tool point
of use effluent
treatment systems
Cleanroom
Systems
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Fab recirc air
Fab makeup air
Cleanroom
envelope
Cleanroom wall
Process Tool
Utilities
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Electricity
Industrial water
Process cooling
water
House process
vacuum
Tool pedestals
Tool blocks
Transformers
Conditioners
Utility Gases
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Oil Free Air
Utility Nitrogen
Construction
Argon
Support
Cleanrooms
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Gown room
Sort
C4
Monitoring
Systems
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FMS System
Breathing Air
Life Safety
Systems
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®
Fire alarm
Voice evac.
H2 detection
O2 depletion
Liquid leak
HPM detection
General
Utilities
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Chilled water
City water
Condenser
water
Fire Protection
HPM Make-up
air/exhaust
Heating water
House vacuum
Instrument air
Security systems
Smoke exhaust
Steam
Venturi nitrogen
Telecomm.
Radio
communications
Boilers
Leak test helium
Support
Room HVAC
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Subfab
SCR rooms
Gas Pad
Trench
BCR rooms
Air Emission
Devices
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House
scrubbers
VOC Treatment
HAPs Duct
Scrubber
PFC Recycle
Ammonia
Scrubber
General/Heat
exhaust
Liquid
Effluent
Systems
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AWN / CAW
URW
HF Treatment
KD-100 Waste
Sulfuric Waste
Solvent Waste
Phosphoric
Waste
C4 Waste
SD 2000
INTEL SUPPLIER DAY 2000
Agility & Affordability @ Internet Speed
Change Classification
Change Degree & System Level define
required documentation and review.
Change
Degree
1
Different Output
2
Different Design
3
Different Critical
Component
4
Different Non-Critical
Component
LEVEL A
LEVEL E
White Paper
(Class III)
White Paper
(Class IV)
White Paper
(Class V)
White Paper
(Class IV)
White Paper
(Class III)
White Paper
(Class V)
White Paper
(Class V)
White Paper
(Class IV)
White Paper
(Class IV)
White Paper
(Class V)
Short Form
White Paper
White Paper
(Class V)
White Paper
(Class V)
Short Form
White Paper
Short Form
White Paper
Short Form
White Paper
White Paper Review Levels:
Local Project Team:
Design Review Task Force
(DRTF)
Cross Site Stake Holders:
Joint Engineering Teams
(JETs)
Cross Site Engineering Management:
Facility Change Control Board
(FCCB)
Cross Site Process Engineering:
Process Change Control Board
(PCCB)
®
SYSTEM LEVELS
LEVEL B
LEVEL C
SHORT
FORM
X
CHANGE CLASS
CLASS V
CLASS IV
CLASS III
X
X
X
X
X
X
X
X
X
X
SD 2000
INTEL SUPPLIER DAY 2000
Agility & Affordability @ Internet Speed
CE! Process Result:
Change Approved!
Compelling Reason is ratified AND
Success Criteria have been satisfied,
all Concerns have been addressed.
The proposal is included in POR*:
• Proposal is now part of CE! Baseline.
• Affected documents are modified.
• Implementation by projects is simplified
(path of least resistance.)
*POR = Plan of Record (may include various options.)
Change Rejection:
Reason not compelling OR
Success Criteria not achieved,
Concerns still exist.
POR remains unchanged.
Change can be reconsidered if:
• Additional Compelling Reason identified.
• Reasons for test failure is remedied
(substantiated by additional data.)
®