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Annual Sigma Xi Student Competition, April 16, 2009 Structural, Magnetic, and Functional Behaviors of Polymer-bonded Ni-Co-Mn-In Ferromagnetic Shape Memory Composites D. M. Liu1,2, Z. H. Nie2, Y. Ren3, J. Pearson4, P. K. Liaw1, Y. D. Wang2 1 Department of Materials Science and Engineering, The University of Tennessee, Knoxville, TN 37996, USA 2 Key Laboratory for Anisotropy and Texture of Materials (Ministry of Education), Northeastern University, Shenyang 110004, China 3 X-ray Science Division, Argonne National Laboratory, Argonne, IL 60439, USA 4 Materials Science Division, Argonne National Laboratory, Argonne, IL 60439, USA ACKNOWLEDGES This work is supported by the National Science Foundation Integrative Graduate Education and Research Training (IGERT) Program, and the International Materials Institutes (IMI) Program. This work is supported by the National Natural Science Foundation of China (Grant Nos. 50725102 and 50531020) and the Ministry of Education of China with the Specialized Research Fund for the Doctoral Program of High Education. Use of the Advanced Photon Source was supported by the U.S. Department of Energy, Office of Science, Office of Basic Energy Science, under Contract No. DE-AC0206CH11357. OUTLINES Excellence & Disadvantages of Ferromagnetic Shape Memory Alloys (FSMAs) Ni2MnGa & Ni-Co-Mn-In Motivation of Preparing Ferromagnetic Ni-Co-Mn-InPolymer (NCMI-P) Composite Fabrication and Micrograph of NCMI-P Composite Magnetic Properties of NCMI-P Composite Synchrotron Studies of NCMI-P Composite with Temperature, Stress, Magnetic Field Conclusions Critical Scientific Issue Excellent Functional Performance: FSMAs Ni2MnGa Ni45Co5Mn36.6In13.4 MFIS 9% Mechanism (Single Crystal) Magnetic-field-induced Reorientation of Martensitic Variants 3% Magnetic-field-induced Reverse Phase Transition (Single Crystal) Disadvantage in Practical Application: Polycrystalline: Brittle, low MFIS Single Crystal: High Cost Blocking Stress 2-5MPa 100 MPa MOTIVATION Ni45Co5Mn36.6In13.4 Magnetic Particles Nonmagnetic Matrix Polymer Composite N. Scheerbaum, D. Hinz, et.al., Acta Mater. 55, 2707 (2007). J. Feuchtwanger, Ph.D. thesis, Massachusetts Institute of Technology, Cambridge, 2005. Fabrication of Polymer-bonded Ni-Co-Mn-In Composite with Magnetic Field Ni45Co5Mn36.6In13.4 powders by ball-milling Epoxy resin Final Volume Ratio≈1:1 Diameter ≈ 12 mm; Height ≈ 5 mm Microstructures of NiCoMnIn-Polymer Composite Optical Microstructure EBSD Mapping (b) (a) A 50 m 20 m Magnetic Properties of NiCoMnIn Composite 100 20 90 18 0.05 T 1T 3T 5T 80 △M 14 70 12 60 10 50 8 40 Heating 50 100 2 As 150 200 250 Temperature, K △M(5T) ≈ 35 emu/g 6 4 Mf Cooling 30 20 Af Ms Magnetization, emu/g Magnetization, emu/g 16 300 0 350 △M(0.05T) ≈ 2.5 emu/g In-situ Synchrotron X-ray Study of Martensite transition Contour Graph 9 During Cooling With/Without Magnetic Contour Graph 11 Field Contour Graph 9 300 250 T 250 M(127) 250 200 200 200 150 150 100 2.6 150 100 50 50 50 2.8 3.0 3.2 3.4 2.6 2.8 3.0 3.2 3.4 2 () 150 50 100 100 2.6 5 T 250 200 Y Data Y Data Temperature (K) 300 0 T P(220) Y Data 300 300 2.8 3.0 3.2 3.4 X Data .05 .10 .15 .20 .25 .30 .35 .40 2.6 2.8 3.0 3.2 3.4 2.6 2.8 23.0() 3.2 3.4 X Data X Data In-situ Synchrotron X-ray Study of Martensite transition During Cooling With/Without Magnetic Field Im/Ip_0T, decrea Im/Ip_0T, increa Im/Ip_5T (decrea Im/Ip_5T (increa 0.5 Area Ratio: 0T I M (127) I P (220) Area Ratio 0.4 0.3 0.2 5T 0.1 0.0 0 50 100 150 200 Temperature, K 250 300 5 T: Parent & Martensite phase coexist at low temperature In-situ Uniaxial Compression Experiments Using High-energy X-ray Intensity (normalized) Intensity, normalized (040)M Stress = 8 MPa Intensity, normalized (normalized) Intensity Martensite (040) Heusler (331) 118 8 21.4 37.9 42.9 45.3 52 61.4 69.2 MPa76.8 90.2 102.4 110.7 117.7 117.3 8 MPa 4.25 4.30 4.35 4.40 2-theta, deg 2-theta (o) 4.45 4.50 118 MPa 8 MPa 2 3 4 2-theta ) 2-theta,(odeg 5 6 8 MPa 42.9 MPa 110.7 MPa 117.3 MPa 0.9 0.8 2 theta=4.36 0.45 Integrated Intensity Integrated Intensity 0.6 0.5 0.4 0.3 0.2 0.35 0.30 0.25 0.20 0.15 0.1 0.10 0.0 0.05 10 20 30 40 2 theta = 3.52 0.40 0.7 0 8 MPa 42.9 MPa 110.7 MPa 117.3 MPa 50 Azimuth, deg 60 70 80 90 0 10 20 30 40 50 60 Azimuth, deg Different martensite variants grow in the different orientation! 70 80 90 Compression-induced Textured Martensite (b) 360 040 127 0 4 14 Azimuth angle (o) Transverse direction 200 0 0 14 Loading direction 0 (4 0 0)p (2 2 0)p 2 (4 2 2)p Macrostrain, % Vm Strain 35 Macrostrain (%) Macrostrain 12 30 10 25 8 20 6 4 15 2 10 Vm (%) of Martensite (%) Average Volume 14 ≈ 70 MPa 0 0 20 40 60 80 Stress(MPa) (MPa) Stress 100 120 5 ① Volume of Martensite was evaluated from the relative integral intensity of martensitic peak (040) Remained macrostrain εr=3.88% ② After unloading Remained Vm=16.3% In-situ Synchrotron X-ray Study of Reverse Martensite Transition under a Magnetic Field Volume of Martensite Linear Fit of Data1_N m % VolumeVof ,Martensite, % 30 Experiment Line fitting 25 Calculated only by Im Vm= -2.91063H+ 24.73432 Unloading 20 3.88% 15 6.5 T 10 1.94% 5 -1 0 1 2 3 4 5 6 7 Magnetic Field, T Magnetic field, H(T) M = 6.5 T: △Vm ≈ 20% Recovery strain 1.94% Magnetic-field-induced Strain Recovery Through Reverse Martensite Transition 5.0 Vm Residual Strain 25 4.5 Recovery strain: 1.75% 4.0 20 3.5 15 3.0 10 2.5 5 -1 0 1 2 3 4 Magnetic field, H (T) X Axis Title 5 6 7 2.0 Residual Strain (%) Volume of Martensite (%) Y Axis Title 30 Conclusion Point 1: The magnetic field blocked the martensite transformation within Ni45Co5Mn36.6In13.4-polymer composite, caused the parent and martensite coexist even at very low temperature. Point 2: The Ni45Co5Mn36.6In13.4-polymer composite showed a stress-induced martensitic phase-transformation during a uniaxial compressive deformation with high ductility. Point 3: A residual strain of 3.88% remained after unloading. A magnetic-fieldinduced strain recovery of 2% was observed in this pre-strained composite. This is attributed to the magnetic-field-induced reverse martensitic transformation. Point 4: The large magnetic-field-induced strain, together with good ductility and low cost, make the Ni-Co-Mn-In composites potential candidates for practical magnetic actuators. Thank you very much! I appreciate your suggestions and comments!