Transcript Corporate Campaign Roll Out 17 Aug '07

Classified - Internal use

Vision

Business challenges



HCCB Strategy



Availability
Regulatory
Water Conservation
Stewardship through Public Private Partnership
Next Steps…

Be a recognized leader in water stewardship

Develop sustainable solutions for the company and
community water management.

Inclusive business growth
Water Demand projection
m3/ annum / person
6000
5177
4500
3000
Line of Stress
2209
1628
1820
1700
1340
1500
1140
Billion Cubic Meter (BCM)
Per Capita Water - Availability
0
1951
1970
2000
2010
2025
2050
year
Source : “India Water Scenario – Macro level picture” by Bharat Sharma
, International Water Management Institute, New Delhi
1600
1200
800
400
0
1990
2010
2025
2050
460
536
688
1008
Others
25
115
174
291
Industry
34
42
80
143
Irrigation
Year
Source : National commission for Integrated Water Resources development plan,
Ministry of Water resources India,
• Water demand is expected to double by 2050
• Agriculture will continue to dominate – accounts for ~ 70% of water demand.
• Industrial Water demand expected to Increase from 6 to 10% by 2050
Improved agriculture practices is key to sustainable Water Management.
Abundant
Water allocation priorities
Adequate
(National Water Policy -2002)
a
Marginally Stressed
Severely Stressed
Source – TCCC Water Risk Survey
1.
2.
3.
4.
5.
Drinking water
Irrigation
Hydropower
Ecology
Agro industries and nonagricultural industries
6. Navigation and other uses.
~85% of India Volumes comes from
Water Scarce Areas
Water Allocation for Industries- A Low Priority
Challenges in Water Availability….



Surface water
 Requires approvals and is regulated through permits
• Changes in permit is a challenge
 Community – Key player in the approval process
• Perceptions- a key influence on decisions
Ground Water
 Increasingly Stringent abstraction laws
 limits water withdrawal in water stressed areas.
 Requires to recharge water more than the permit to withdrawal.
 Increasing Ground water abstraction permit
• High on Control, Low on Governance
Municipal Supply

Continuous availability – a challenge
The Onus is on Industries to Champion Water Sustainability…
…..And Wastewater Disposal

“ZERO Wastewater Discharge Condition” for Plant operation
• Necessitates disposal of treated wastewater within the plant premises.
• Wastewater to be disposed thru development of “Green Belt”

18 out of 33 HCCB plants are classified “ZERO Discharge”
• Treated wastewater disposal rate varies from 55 to 25 m3 /hectare/ day
• Challenges
Availability of land for disposal of waste water
o Increase in Total Dissolved Solids (TDS) Concentration in Wastewater and compliance to
Wastewater requirement.
- Government regulations regarding discharge volumes and TDS are rapidly becoming
restrictive
o
Conditions necessitate control on usage and disposal
The Key Drivers of Water Management

Availability


Cost


Quantity and Quality is a challenge
Beyond Money …… Business Continuity
HCCB Strategy
The Key Drivers of Water Management

Work Proactively to be “Beyond compliance” with constantly evolving
regulatory framework

Visualize Future Requirements and build for it

Obtain “Social License” to operate business in harmony with local community
• Recognized as a Leader in water management
• Sustained thru continuous engagement with the local community
HCCB – Our Water conservation strategy
Reduce
Reuse
Replenish
Implementing 3 R policy on water conservation….
HCCB – Our Water conservation strategy
Reduce
Reuse
Replenish
Implementing 3-R policy on water conservation….
HCCB Water Management- How have we evolved….
• HCCB has one of the largest
returnable glass mix
• ~ 36 % Improvement in Water
Usage over last 3 years.
4
WUR - L/L
• In 2010 Returnable packs
accounted for 58 % of the Physical
case volume
HCCB WUR Trend
3
2
3.58
3.27
1
2.71
2.34
2.10
2010
Target
2011
0
• We produced an additional 25 MM
Physical cases in 2010 with the
quantity of water used in 2009.
Classified - Internal use
2007
2008
2009
Year
Internal Controls and Processes to “Reduce”
Create Awareness
•
•
•
•
•
Water Resource Management
training
Self Assessment Tool kit
Drive benchmark utilization of
recoveries-90 %
Maintenance & upkeep of
recovery systems
Establish a Dry Floor Culture
It is possible to have World Class Water Usage even in High RGB scenarios !!!
Internal Controls and Processes to “Reduce”

Reengineering
•
•
•
•
Automate and Regulate
Water flow thru flow control
valves
Optimize Bottle Washer Jet
size
Optimize Flow Pressure
Replicate Best Practices
across plants
It is possible to have World Class Water Usage even in High RGB scenarios !!!
Internal Controls and Processes to “Reduce”

Process optimization
•
•
•
•
•
Correcting Leaks as a Process
not a project
Optimizing Frequency of
Backwash
Validating and Converting to
3-Step CIP
Use of more water Efficient
valves
Replicate Best practices
across plants
HCCB – Our Water conservation strategy
Reduce
Reuse
Replenish
Water Reuse for Non-product , non –package contact applications only…..
Infrastructure Investments to “Reuse”
Schematic- Back Wash Recovery
WATER REUSE – BACKWASH
RECOVERY
- Back Wash accounts for 6-8 %
of total Water usage
- Potential Recovery of ~ 98 % thru
optimal usage
Recovery
Header
Backwash
Water
from
Process
Chemical
Addition
Backwash
Recovery
Tank
Sediment
Tank
Clear
Water
well
100 kl
- Filtration and Chlorination for microbial
control
-Water collected in Raw Water Tank
- Replicated across >90% of HCCB
Locations
Raw Water
Storage
Tank
Garnet
Filter
98 kl
Opportunity for reduction in Plant Water demand - ~ 50 -100 m3/day
Infrastructure Investments to “Reuse”
Schematic of Vacuum Pump Recovery
VACUUM PUMP WATER REUSE
Vacuum line
to equipment
- Potential of ~98 % water recovery
thru optimal usage
Paramix
Glycol returned to hot
Glycol line equipment
Vacuum
Pump
-Closed Loop System ensures
minimal contamination risks & high
reuse
Glycol from
line equipment
Fresh soft water
make up
-Replicated across all HCCB locations.
Recirculation
Pump
Holding tank
Drain
Valve
Opportunity for reduction in Plant Water demand - About 24 m3/day
BOTTLEWASHER RECOVERY
Schematic- Decaustisizer Recovery
System
100kl
-Bottle Washer Accounts for 40 - 60
% of water used in RGB Lines
PHE
Sedimentation
Tank
-Recovery potential of > 75 % of
water use.
Clear
Water
Tank
-Water reused in pre-final rinse of
bottlewashing and utilities, if any
excess.
- Replicated across >90 % locations
of HCCB.
Cl2, FeSO4
Water from
B/W s Pre final
compartments
Carbon
Filter
Sand
Filter
5u
Decaustiziser
Degasser
Tower
pH Correction
Tank
Decaustizised
Water Storage
Tank
75kl
B/W final rinse
Except the last Jet
Chlorine
4 ppm
Opportunity for reduction in Plant Water demand - ~130-150 m3/day
New Technologies Enabling HCCB to move
“Beyond Compliance”
System Unique to HCCB
UF – RO BASED ADVANCE
WASTEWATER RECOVERY
-Accounts for 8 – 10 % of water used
in the plant
100kl
Schematic- Advance Waste
Water Recovery thru UFRO
Multimedia
Filter
Coagulation
Ultra
Filtration
Micron
Filtration
Duel Media
Filter
Reverse
Osmosis
-Overall process recovery > 60 %.
-Treated Water meets drinking water
standards
-Water Reuse for all utilities , process
area cleaning etc..
Non Process Application
(Boilers,Cooling Towers
)
Degasser
60kl
40kl
Solar
Pond
- Available at ~50% Locations of
HCCB.
Opportunity for reduction in Plant Water demand - ~ 50–100 m3/day
System Unique to HCCB
TOTAL DISSOLVED SOLIDS
MANAGEMENT IN EFFLUENT
- 2 Stage RO for 85% wastewater
recovery.
-RO reject >10% solids is
concentrated through evaporation
plant.
-Treated Water meets drinking water
standards
- Crystallizer plant Separate the salt.
- Salt disposed to “Approved Site”.
Schematic of 2 pass RO
Secondary
Treated
Wastewater
RO water for Non product
contact use (Utilities usage)
100kl
~85kl
Wastewater
Tertiary
treatment
RO - 1
RO - 2
High TDS RO Reject
to evaporation plant
~15kl
Mechanical
Vapor
Recompressio
~14kl
n Evaporation
Recovered water TDS < 150 ppm (Conveyor
(MVRE) &
Lubrication, Floor Cleaning in process areas)
Crystallizer
5mg/l
Salt
(Approved Landfill Sites)
Potential technology for 100% Water reuse and Zero discharge in future…..
Exploring Next Steps in Water Reuse
•
Partnering with Corporate Quality, Legal,
PAC, Technical teams on Water reuse
PILOT Project.
-
•
•
Closed loop water reuse for Bottlewasher and
CIP wastewater.
Captured ahead of discharge to waste water
plant
Water reuse for Product Contact application
(Not yet approved for product use).
Multi-barrier Design closed loop system with
cutting edge technologies combining Ultra
Filtration Reverse Osmosis (UFRO),
evaporation & Ultra Violet treatment
Benefits
• Increased Water Availability (~15 %)
• Waste water plant load reduced (~50%)
• Reduction in land for waste water
discharge
Schematic of Pilot Water Reuse Project
Bottle washer & Makeup water
CIP wastewater
Pretreatmen
t and MBR
based
Biological
Treatment
RO - 2
RO - 1
High TDS RO Reject
to evaporation plant
Medium
Pressure
Ultra violet
system
Evaporation
and
Crystallization
Plant
Water for product
contact Application
Salt
(Approved Landfill Sites)
Investment in Water Recovery Schemes Across India…
Water Recovery Scheme Coverage
100
Vacuum pump
100
Recovery Schemes
Condensate
PET rinse
100
Backwash
96
Decausticizer
91
Tertiary
71
UF - RO
46
0
20
40
60
80
100
% CBO Operation
HCCB has invested over Rs 5.0 MM USD in Water recovery schemes over the last 5 years
Recoveries at
-Back Wash
-Decaustisizer
-PET Rinse
-Vacuum Pump
-3 step CIP for Juice
3
- Optimize
Recoveries
- 2 stage UF-RO
Waste Water
Recovery
- Evaporation & Salt
Crystallization
2
2.83
2.77
2.09
1
1.78
0
2007
2008
2009
2010
Focus Area- Optimum Usage of Recovery Systems to deliver WUR
HCCB – Our Water conservation strategy
Reduce
Reuse
Replenish
Public Private Community Partnership
Water Replenishment Status & Plan …..
HCCB Water Replenishment Status
100 +
82
2010
Target 2011
• HCCB Currently is at a Water Neutrality of 82 %
• HCCB looks at Water neutrality accounts as Total Water Used for beverage production
• Sensitivities around water usage requires focus on total water instead of Beverage
water usage
Water Recharge Project in 2010
De-silting of a 100 Acre Nemam Lake
Nemam Lake
• In Partnership with Local
Government , NGO and community
•
Partial de-silting completed
•
Completion planned in 2011
• Creates a Water Recharge
potential of 154,000 m3/ annum
•
•
Before
Improves Percolation
Increases storage area
• Benefits 200 farmers and 600
families in the area .
After
Leading a sustainable partnership in water replenishment…
Drinking Water & Sanitation Projects
Drinking Water Projects
• ‘Elixir of Life’ project
• Drinking water to over 100
Government Schools benefitting
over 30,000 children in Chennai
• Community based drinking Water
projects
• Benefiting over 350 households
across Gujarat
• Improving Sanitation
• Construction of 200 toilets in the
state of Gujarat, Assam and
Tamilnadu.
• Dedication of water storage tank for
Indiranagari
• Installation of RO plants for the household
in Goblej
Safe Drinking water and Sanitation projects are integral part of Source Vulnerability
Assessment study
Promoting Efficient Agricultural Practices
Drip irrigation projects with State Govt &
farmers at Kaladera in Rajasthan
•
•
•
•
Completed 331 projects covering
165.5 hectares of agricultural land
Estimated water conservation of
198,600 m3 / yr
Plan for 170 hectares of area for drip
irrigation in 2011
Projected water conservation of
200,000 m3/annum.
Benefits to farmers
 40-50% water saving under drip over
conventional irrigation method.
 In absence of flooding - Eliminates soil
salinity issues
 Higher crop yield resulting in higher
income.
Drip irrigation project at Jaipur
Next Steps
Water Stewardship
• At HCCB, we will become water positive (100% +) by end of 2011 at national level
thru
• Optimizing Inhouse water use
• Restoration & revival of Community Water Bodies
• Rain water harvesting
• Drip Irrigation
• Ensure green field locations have
• Surface water & Municipal water as the primary source
• Creation of land based reservoir to cater peak demand
• Focus on
• Safe Drinking Water
• Sanitation
• Vocational Training on Water Conservation for local community
In Conclusion & In Conjunction with the Vision…

•
HCCB will continue the journey to become most efficient converter of Water into
Beverage with best water balance practices.
Will strive to reinforce Social goodwill – by building empowered communities
around operations, growing acceptance as responsible corporate citizen, and
being recognized a leader in Water management among the community through
–

Efficient Irrigation Practices,

Safe Drinking Water Initiatives,

Sanitation Projects, etc