Transcript Document

Fireye, Inc.
PPC4000
COMBUSTION
EFFICIENCY
SYSTEM
The Combustion Control Specialists
Fireye, Inc.
Program
• What These Systems Do
• Product Overview
• Key Customer Benefits
• Comparative Advantages
• Examples/ Case Studies
• Contact Details
• Questions and Answers
The Combustion Control Specialists
Fireye, Inc.
What These Systems Do?
The Combustion Control Specialists
Fireye, Inc.
What These Systems Do?
Mod Motor
Fuel
Air
Linkage Control
Fireye, Inc.
What These Systems Do?
Mod Motor
Fuel
Air
Linkage Control
Fireye, Inc.
What These Systems Do?
Parallel Positioning Control
Fuel
Air
Fireye, Inc.
What These Systems Do?
Multi - Features
• Parallel Positioning – Repeatable Ratio Control
• Precise Load Regulation/ Firing Rate Control
• O2 Trim Control
• Lead Lag / Boiler Sequencing
• Alarm Handling
• Night Setback
• Interface with BurnerLogiX or Existing Safeguard
The Combustion Control Specialists
Fireye, Inc.
Product Overview
PPC4000 Controller
5” x 7” x 4”
Fuel/Air Actuators *
Keypad / Display
4.5” x 3.3” x 3.7”
5.5” x 4” x2”
6.6” x 4.0” x 5.5”
O2 Stack Probe
21” x 5.0” approx
* Two Sizes Shown 4Nm, 20Nm
The Combustion Control Specialists
Fireye, Inc.
Key Customer Benefits
Centered around the Value
Proposition
“If a customer upgrades his
equipment purchase to
include a Combustion
Efficiency System, what will
he be getting?”
The Combustion Control Specialists
Fireye, Inc.
Key Customer Benefits
Fuel Injector vs Carburetor!
The Combustion Control Specialists
Fireye, Inc.
Key Customer Benefits
1. PAYBACK
Fuel Savings (in the region of 5 to 7%)
2. EMISSIONS REDUCTION
CO2 Greenhouse Gas reduction
3. BACT
Top of the line control no better technology available
4. GREEN SOLUTION
Good for the customer long term objectives
5. RELIABILITY
Tamper proof, repeatable combustion control
The Combustion Control Specialists
Fireye, Inc.
Comparative Advantages
Ease of Use
•
Wiring - Removable plugs, Quick Disconnect Options
•
Full Text Informative Display
•
Clear Diagnostics
•
Simplified Menu Structures,
•
Easy Programming Steps,
•
Quick Function Keys, Help Keys
•
SD Memory Card
•
Self Tuning and Auto Commissioning
Customer’s
are concerned
over
Complexity
The Combustion Control Specialists
Fireye, Inc.
Comparative Advantages
Accuracy and Repeatability
•
Precision stepper motors with positional feedback
•
Fireye Tested for > 500,000 operations at full load
•
Self Tuning PID Control Loops
•
Affordable O2 Trim closed loop control
•
SD Card Safely Stores All Data
•
Proven Modbus Communications
•
Targeted Energy Saving Features
Customer’s
are concerned
over long term
Energy
Savings
The Combustion Control Specialists
Fireye, Inc.
Comparative Advantages
Overall Value
•
Lower cost O2 technology brings
advantages of O2 Trim within reach of
smaller capacity boilers
•
Replaceable O2 Sensor Cartridge
•
Platform Based - Expandability
•
Small Footprint for Low Cost Retrofit
Customer’s
are concerned
over Cost vs
Payback
The Combustion Control Specialists
Fireye, Inc.
Comparative Advantages
Fireye focus on TECHNICAL & FIELD SUPPORT
Customer’s
are concerned
over Support
Real People, Real Service, Real Support
The Combustion Control Specialists
Nexus Comparative Advantages
O2 PROBE
PROCESS SENSOR
AIR SERVO CONTROL
FUEL SERVO CONTROL
DISPLAY
CONTROLLER
8625 Lbs/hr Steam - 250HP
Examples
Examples
1.4 mmBTU’s/hr – 50HP
Examples
30,000 lbs/hr – 900HP
Case Studies
Sealed Air
Paper Production
Modena Pennsylvania
40,000 lbs/hr
Steam production plant was converted to provide independent servo
positioning motors for No 6 fuel oil and natural gas. Closer control
of the target steam set point and increased burner turndown helped
eliminate over and undershoot and greatly reduced cycling even
during periods of low load. This was a fairly old system but despite
this an excellent result was achieved. Initial indications from Tom
Krall of Sealed Air indicated that they are saving around three
gallons of oil per ton of paper. This works out to be around $30K
annually.
Case Studies
Phonecia InterContinental
Hotel Beirut Lebanon
Unit 2 400HP Donlee boiler firing light oil.
The hotel energy monitoring calculated costs before and after
allowing for degree days and fluctuations in load. The units supply
steam absorption chillers so constant load as is the temperature year to
year. Variances in fuel costs were calculated and the savings were run
at $250 a day, just over $90,000 per year.
Most saving in this case was from improved
combustion and this was poor prior to installation.
O2 was reduced from greater than 8% across the
firing range to 3% at high fire to 4 % at low fire.
Variable speed drive on the fan assisted in electrical
savings calculated at 42% of previous costs. Based
on the saving all three boiler on the site are now fully
converted
Fireye, Inc.
Case Studies/ Site Reports
Find more at www.fireye.com
Select “Products” or “Markets Served” link
Site Reports
Specific benefits our customers
have obtained...MORE
The Combustion Control Specialists
Fireye, Inc.
603 432 4100 Office
Questions?
For more information contact us at:
www.fireye.com
The Combustion Control Specialists