Transcript PowerPoint 簡報

PRINTED
Prepainted Steel Sheet

Printed PCM for Home Appliance

Printed PCM for Building Application
Product Feature
Roll-coating and roll-printing are employed to enrich patterns
and colours of GI/GL steel sheet, adding an entirely different
appearance to these products. Applicable for high–end home
appliances and building materials.
Printer： Ink → Pattern Roll → Reprint Roll → Steel surface
Ink feeder
Scraper
Pattern roll
Scraper
Reprint
PUR
Backup roll
Printed Prepainted Steel Sheet for Home Appliances
 Product Profile
Transparent lacquer
Printed layer
Colored basecoat
Cr-free Pre-treatment
Galvanized layer
Steel sheet
Galvanized layer
Cr-free Pre-treatment
Back paint
Printed Prepainted Steel Sheet
for Home Appliances
Application:
The surfaces are very smooth and bright like
a mirror. These products can be formed for
the casing of refrigerator panels, microwave
oven, and various home appliances.
Printed Prepainted Steel Sheet for Home Appliances
Application 1
Two-tone refrigerator door PCM
Two-tone line refrigerator door PCM
Printed Prepainted Steel Sheet for Home Appliances
Hairline Refrigerator Door PCM
Application 2
Printed Prepainted Steel Sheet for Home Appliances
Printing two-tone PCM
for refrigerator door
Application 3
Printed Prepainted Steel Sheet for
Building Materials
Printed PCM steel sheets are used in construction of little log cabins in
place of wood to reduce consumption of natural resources. This is a
construction material with the best environmentally-friendly concept.
Printed Prepainted Steel Sheet
for Building Materials
Weather-resistant
transparent lacquer
Printed layer
Colored basecoat
Pre-treatment
55%Al-Zn
coated layer
Steel sheet
55%Al-Zn
coated layer
Pre-treatment
Back paint
Product Profile
Printed Prepainted Steel Sheet
for Building Materials
Application:
As the paint films are designed with better
weather resistance, these products can be
used for outdoor face walls of buildings
that stress style, interior partition,
residential doors, etc
Pattern types of printed PCM
for building materials
Printed PCM for building are divided into three
types of patterns :
Stone grain
• Marble grain
• Grey stone
brick grain
• Ottery stone
brick grain
Wooden grain
• Pine grain
• Cypress grain
• Yew grain
Metallic outlook
• Hairline
• Strip line
Patterns of printed PCM for building materials
Stone grain
Marble grain
Wood grain
Pine
Grey stone brick grain
Cypress
Ottery stone brick grain
Yew
Patterns of printed PCM for building materials
Metallic outlook
Hairline
发丝
直条纹
Strip
line
Patterns of printed PCM for building materials
Both sides printed PCM
Features：To apply 2 pass printing process for both sides print, you can
choose the same patterns or different patterns on front and reverse sides.
Therefore,the applications are expanded for printed PCM.Application：
Sidings of buildings( some demand from Canadian customers)、other
building materials,etc.
Product
Specification
SHENG YU STEEL CO., LTD.
NO.11 CHUNG LIN RD. HSIAO KANG, KAOHSIUNG, TAIWAN R.O.C.
Performances of Printed Prepainted Steel Sheet
Revised date : 2006/01/20
(DM-1/2)
◆ Specification
Specification
Thickness
Width
Availability：
1. JIS G3322-1998 CGLCC
2. ASTM A792(M)-01a CS
3. SYSCO CGLC
0.30-1.2 mm (Base metal thickness)
914~1270mm
Coating Mass
AZ150
Top Gloss
25 ~75
Paint films
Top coat
Base coating
Polyester
Finish coating
Polyester
◆ Characteristics：
Test Item
Test Method
Specification
1. Coating mass
ASTM A90
2.Color difference
ASTM D224, Comparing color difference with
acknowledged standard color sample
≧ 150 g/m 2
(AZ150)
No obvious
difference
As customer
spec.±10
3.Gloss (60 o) tolerance ASTM D523, JIS K5400
4.Adhesion test
JIS K 5600 .5.6,
Make 100 square by cross cut and then take off
by tape
5.Impact resistance
With Du-Pont impact tester 500g×50cm
No Tape off
100/100
No cracking,
No peeling off
ASTM D 4145
5T No Tape off
180°bending with tape testing
7. Alkali resistance
Seal the 4 edges of specimen by adhesive tape
No blister
and then dip into 20℃ 5% NaOH for 24 hrs
on surface
8. Acid resistance
Seal the 4 edges of specimen by adhesive tape
No blister
and then dip into 20℃ 5% HCl for 24 hrs
on surface
ASTM B 117
No obvious blister
9. Salt spray test
Seal the 4 edges of specimen, and then put it into
on surface
SST (35℃x 5% salt-solution fog) for 500 hrs
10. Humidity resistance ASTM D 2247, JIS K 5600.7.2
No obvious blister
on surface
6.Bending test
Product
Specification
◆ Patterns
and Color：
(Stone Pattern)
(Wooden grain Pattern)
(DM-2/2)
The above colors may be slightly different from the actual color on SYSCO ’s print products.
◆ Representative
Applications：
Picture 1.
Printed color steel with wooden
grain pattern for room partition.
Picture 2.
Printed color steel with stone pattern for
room partition.
Picture 3. & Picture 4.
Printed color steel with wooden grain pattern for building’s wall.
Functional comparison of Printed PCM
for building material
SYSCO's printed
PCM
PPGL
Regular PE
prepainted
PPGL
Korea printed
PCM
PPGI
Appearance beauty
◎
△
◎
Bendability
○
○
○
QUV test 1000hrs
◎
◎
△
long-term exposure test
(proceeding)
◎
◎
△
Product's kinds
compared items
Weather
resistance
SST test 1000hrs
○
◎
◎
long-term exposure test
(proceeding)
◎
(estimated)
◎
○
(estimated)
Corrosion
resistance
Statement
Korea printed PCM is Weather
resistance of not so good . It has
obvions gloss reduction (G.R.＜
60%) and color fading (△E＞5.0)
after half-year exposure in SYSCO.
According to SST test results,
Corrosion resistance of Korea's
printed PCM is beter than that of
SYSCO's printed PCM, due to
Korea's primer design. But
corrosion resistance of SYSCO's
printed PCM is expected to be
beter after long-term exposure, due
to GL substrate.
Printed Prepainted Steel Sheet for Outdoor Application
Printed PCM steel sheets are used in construction of little log cabins in place of
wood to reduce consumption of natural resources. This is a construction material
with the best environmentally-friendly concept.
Application 1
Yew grain (line sample)
SYSCO outdoor print PCM
Use situation (yew grain)
Near Datan Industrial Park, Guanyin Township, Taoyuan
County
Outer walls of a private residence approx. over 100 pings
(1 ping=about 36 sq. ft.)
SYSCO outdoor print PCM
Use Situation (yew grain)
Douliou Township, Yunlin County
Interior partition of the Noble Family
Steak House restaurant
Printed Prepainted Steel Sheet for Outdoor Purpose
Light pine grain (sample)
Application 2
Pine grain (sample)
Printed Prepainted Steel Sheet for Outdoor Purpose
Application 3
Marble grain (line sample)
SYSCO outdoor printing PCM
Use situation (marble grain)
Visit date
July 2005
Location
Yi-Huo Logistic Center, Taichung
Purpose
Interior partition in low constant temperature medicine room (using SYSCO product)
Feedback and
suggestions from
customer
The bulk forming situation is OK.
Good response is received about the overall printing lines. But because in this case Korean sheets
were also used during construction, a stark contrast has formed in local lines.
Korean sheets
SYSCO
Printed Prepainted Steel Sheet for Outdoor Application
Grey stone brick grain
Application 4
Ottery stone brick grain