Transcript Slide 1
Mission Statement •Specialist in Dressing of all types of Textiles •We tender care from Yarn to Garments • • • • • • • H.M.Vashi B.Sc.B.Pharm Chairman Naishadh Desai B.Sc. Managing Director Ketan Hiren B.Pharm Tech. Director Kamini Hiren Exec.Director A.S. SHANKAR B.Sc.Tech COM V.K.Patil B.Sc.Tech. President Marketing Swaminathan B.Sc.Tech(Gold Medal UDCT) GM Production • 17, Marketing Executives. • 8 are B.Sc.Tech , 6 are B.Sc. And 3 M.B.A • 6 Chemist in Lab to service textile feel development. • India has 128 region having different taste,different style,and different clothing. • Hence Indigenous requirements of fabric varies violently. • India and surrounding countries offers 8% Textiles requirements of the world. • Total 1000 synthetic process houses and similar hosiery processors are in operation at present. Total Softner Other than Silicone Silicone Specialities Britacel in Softner Garments Non Organised Yarn and Non Organised Textiles Cotton Hosiery/Towel 100% Cotton Yarn 100% cotton Composite Blend Sutings Synthetic Fabrics 100 90 80 70 60 50 40 30 20 10 0 Market Segment Total value in softner Market other than Silicone Within Silicones Market of Specialities Silicone Market of Silicone Britacel’s share within Softener Synthetic fabrics 100 60 40 20 Synthetic blend suiting 100 50 50 25 100% Cotton composite 100 75 25 20 12 100% Cotton Yarn processing 100 90 10 6 5 Cotton Hosiery/ Cotton Towels 100 84 16 Non organizedTextiles 100 95 5 - Non organisedYarn and Hosiery 100 98 2 - - Garment 100 60 40 - 10 32 15.71 68 - Perfection in the products is the urging criterion. Which lead Britacel to enviable heights in Business. In the daring vision of Mr. Hiren Vashi the founder Director. Britacel has established its credentials, being the largest manufacturer of specialty Silicones, We hold 30% market share in India. Globally Britacel is present at The product development consists of ultra modern equipment's, handled by experienced and qualified professionals with in-house R&D based at Mumbai and GOA. With the existing offer of 32000 Tons per annum. WHAT ARE REQUIRMENTS OF CLOTHING ? 1) IT SHOULD HAVE SOFT AND LUXIRIOUS FEEL. 2) RICH IN APPERENCE . 3) FREE FROM YELLOWING. 4) ANTI STATIC. 5) SWEAT ABSORBENT. 6) DUST REPELLENT 7) ANTI BACTERIAL – ANTI MICROBIAL Emits aroma on abrasion Suitable for Exhaust, Padding, Printing, Coating. Normal Finish After Two months Finish with EUROSTAR After ONE YEAR Mode of action is Ionizing air, where by prevents developments of any bacterial or Fungus. Insect PEL ``` Prevents any insect approaching fabric. Mode Action : Ionizing the air. Where by it keeps insect away from fabric This is an entirely new concept of being healthy and Glowing by donning Vitamin rich fabric, instead of Oral consumption. It helps in 1) Prevention of premature ageing, 2) Prevents deficiency disease. 3) Generally Nitrites in smoked food, pickles and Preservatives of packed foods get converted into Nitrosamine in stomach. These Nitrosamine leads to CANCER, Vitamin ‘E’ inhibits the conversion of Nitrosamines hence it has ANTI CANCER PROPERTIES. Fiber Material and denier Staple length, Yarn construction, (twist, count) Weaving/knitting parameters. Micro Amino Clear Penetrates into the Fibers to give inner softness Macro Amino Milky Covers fiber And offers surface softness Textile softening requires optimum side chain density poor lubrication harsh handle poor lubrication harsh handle low side chain density high side chain density good lubrication soft handle optimum side chain density Silicon Silicon Carbon Calcium Oxygen Carbon Calcium Iron Aluminium Iron Aluminium Oxygen Si . Si . Si • Si • Silicon Fe 9000 C + Fesi Iron salt Ferro silicone CH3 | CH3—Si-- CH3 | CH3Cl FeSi B 12650C Cl CH3 | CH3—Si-- Cl | Cl Cl | CH3—Si-- Cl | TRIMETHYLCHLORO SILANE Cl DIMETHYLDICHLOROSILANE METHYLTRICHLOROSILANE 80 60 40 20 0 Series1 (CH3)2SiCl2 CH3SiCl3 (CH3)3SiCl Polysilanes 75 12.5 0.5 7 CH3 | CH3 --- Si--- Cl CH3 H2O HCl | Cl | CH3 --- Si--- OH | OH DIMETHYLDICHLOROSILANE DIMETHYLDICHLORO HYDROLYSATE Cl H2O | CH3 --- Si--- Cl | Cl TRICHLOROMETHYLSILANE OH | HCl CH3--- Si--- OH | OH TRICHLOROMETHYL HYDROLASTE CH3 CH3 | 2 H --- Si--- Cl | Cl H2O | | CH3 --- Si------ O ------ Si--- CH3 | | CH3 H METHYLHYDROGENPOLY SILOXANE METHYLHYDROGENDICHLORO SILANE CH3 | CH3 CH3 H2O 2 CH3 --- Si--- OH | OH DIMETHYLDICHLOROHYDROLYSATE | CH3 | CH3 --- Si------ O ------ Si--- CH3 | | CH3 CH3 DIMETHYLPOLOYSILOXANE CH3 CH3 | | CH3—Si------- O —---Si----- O | | CH3 CH3 CH3 | —Si-----CH3 | CH3 m CH3 CH3 | | CH3—Si------- O —---Si----- O | | CH3 CH3 | —Si-----CH3 | CH3 m DIFUNTIONAL AMINO SILICONE CH3 CH3 CH3 | | | CH3—Si------- O ---Si------- O —---Si------- O | | | CH3 NHNH2 m NHNH2 CH3 | ----Si--CH3 | CH3 n - NH2 + CO2 Free amine carbon dioxide = (NH4)2 CO3 ammonium carbonate • Need for a capped aminosilane ? Answer is NON-YELLOWING - NH2 = N H H ALKYL GROUP ALKYL GROUP • Modifying Groups can be Hydrophobic / Hydrophilic in nature. • Common Modifying Groups include – Amino, Epoxy, Carboxy, Hydroxy, Acrylic, Alkyl, Alkoxy, Polyether etc. Organic group Organic group Organic group • Hydrosilylation Reaction. =SiH + CH2=CHCH2R =SiCH2CH2CH2R • Copolymerisation MethylPolysiloxane Monomer + Organosilanes =SiCH2CH2CH2R AminoSilicones - Types • Reactive Amino Silicones Due to the introduction of other reactive groups in the siloxane chain. Eg. Hydroxy -OH, Methoxy –OCH3, Alkoxy -OR. • Non-Reactive Amino Silicones. Terminated siloxane chains due to tri- methyl silyl groups – Si(CH3) 3 . • • • • • • • Amino methyl polysiloxane Difuntional/trifuntional Epoxy silicone Film forming amino Vinyl silicone Amino epoxy glycol Carboxyl 1) simple stirring 2) in-situ 3) chemically Amino Conc. Laxof, Exhaustil,Ultrasil Microsil, Sibasof Laster, Combo, Sorbus • A Difunctional Micro emulsion with Particle size less than one Micron • Improved lubricity • High reactivity • Translucent solubility • Produces inner softness like feel of micro fiber • Completely reduces sewing damages • Durable inner softness • Easy to handle •Equally balanced Micron size •Reactive Silicone •Neutralised free amine •Better lubricity •Gives excellent inner softness as well as surface smoothness to Cellulose •Durable finish •Low yellowing and retaining brightness of shade •Improved sew ability • Quaternary Amino hydroxy siloxane • High Surface action • It has very high surface active properties • Helps to penetrates faster and deeper. • Softness is more. • Quaternary Amino • The New Generation Silicone has a host of unique features. • Highly Reactive • Forms linear elastomeric chains. • Less yellowing due to capped amino groups. • High Degree of Softness due to epoxy groups. -V- PG •Vinyl modified Amino Diepoxy elastomer •Smooth dry finish,with considerable Improved gliding property and bounciness , to Cotton,Viscose and it blends •Absence of free amines Non yellowing immature •Silicone Elastomer •Less needle puncture •Presence of epoxy •Durable to multiple washing enhances adhesion to fabric • The major speciality is the block copolymer which forms the molecule. -Silicone-Epoxy Glycol-Silicone-Epoxy Glycol-Silicone – • Silicone gives Softness • Epoxy Glycol gives Hydrophilicity. GLYCOL FABRIC FEATURES ADVANTAGES •PRESENCE OF GLYCOL ENHANCES HYDROPHILICITY •PRESENCE OF EPOXY ENHANCES DURABILITY OF FEEL •HIGH REACTIVITY LOWER APPLICATION RATE • NO FREE OF AMINES ENSURE NON YELLOWING •HYDROPHILIC AMINO BEST FOR WOOL, COTTON ` and its Blends.` 100 WASH DURABLE OIL AND WATER PREPELLANTS IONIC MOVEMENT FOR DAILY WEAR DURABLE WHITE DURABLE FLAMME RETARDANT WITH GOOD HANDLE