Transcript PRESENTATION NAME - STERILIZATION SERVICE USA

SAFE & EFFECTIVE STERILIZATION
FOR NATURAL INGREDIENTS
Sales & Technical: Divya Desai
Cell: 732-236-7306 | :908-561-3114
Fax: 908-561-3115 Email: [email protected]
Sales: Michael Puehse
Ph: 530-677-8863 Email: [email protected]
Safesteril System!
Safe Sterilization USA
”Safe & Effective Sterilization for Natural Ingredients"
Steam Sterilization
Steam superheated
UPX cooling unit
SPIRAJOULE
Sterilization unit
Capacities : 270 to 400 kg/h
Safe Sterilization USA
”Safe & Effective Sterilization for Natural Ingredients"
Safesteril Process
Safe Sterilization USA
”Safe & Effective Sterilization for Natural Ingredients"
The
Control Cabinet
®
Spirajoule
Steam Injection Nozzles
Principle
Steam Injection Pipe
Steam Extraction
Safety Grids
Thermal Insulation
Safe Sterilization USA
”Safe & Effective Sterilization for Natural Ingredients"
Heating
Screw
Feeding & Dosing Hopper
Safe Sterilization USA
”Safe & Effective Sterilization for Natural Ingredients"
Bypass
Safe Sterilization USA
”Safe & Effective Sterilization for Natural Ingredients"
Steam super heater
Extraction
COOLING UNIT
(without condensation)
Water In/Out
Safe Sterilization USA
”Safe & Effective Sterilization for Natural Ingredients"
Moisture Control – Sunflower Seed
Initial
Moisture: 8 %
13 %
Regular
Safesterilzation
100°
C
Alternate
Safesterilzation
3%
Final
Moisture: 8 %
Temperature (K)
1,01325 bar
Drying
Enthalpy (kJ.kg-1.K-1)
Product’s moisture is adjustable by
controlling:
• Steam flow and temperature
• Chamber relative humidity
• Passing time
Safe Sterilization USA
”Safe & Effective Sterilization for Natural Ingredients"
Safesteril Process – Dry Flash Cooling
Principle
• Product cooled by chilled water
• No condensation
• No risk of recontamination
• Product packed online
Air Exhaust Product Inlet
UPX
Chilled water
in Double
Jacket & Screw
Product
Dry air Inlet
Safe Sterilization USA
”Safe & Effective Sterilization for Natural Ingredients"
Product outlet at atmosphere
temperature
The Process & Options
Safe Sterilization USA
”Safe & Effective Sterilization for Natural Ingredients"
The Process & Options
Safe Sterilization USA
”Safe & Effective Sterilization for Natural Ingredients"
Control Cabinet
Control
Cabinet
Safe Sterilization USA
”Safe & Effective Sterilization for Natural Ingredients"
PLC and HACCP
PLC: Omron
Through this control, it is possible to monitor and to do
traceability of the heat treatment, while respecting the
products’ sensitivity and the decontamination target.
Safe Sterilization USA
”Safe & Effective Sterilization for Natural Ingredients"
Management & Traceabilty Software
SAFESTERIL® SOFTWARE:
• Operating
are recorded
parameters
•Critical Control
(CCP) follow-up
Points
•Guarantee that the entire
product is heated &
maintained more than M
min at X °C
Safe Sterilization USA
”Safe & Effective Sterilization for Natural Ingredients"
Benefits of the Continuous Process
•
Uses an Electrically Heated Screw in Combinaison with:
•
•
•
•
Saturated Steam
Super Heated Dry Steam
No Steam at All !
Can be used for Various Heat Treatments:
• Pasteurization
•Sterilization
• Roasting, Drying, Blenching…
• Does not affect the organic status of treated products
• No restriction as per product shape
Capacities : 270 to 400 kg/h
Safe Sterilization USA
”Safe & Effective Sterilization for Natural Ingredients"
The Process
 Product is Loaded into Hopper
 Using Continuous Dosing Feed Mechanism Product is Fed to a
Patented Closed Chamber that is Housed with a Heated (Up to
3000c)Moving Auger Screw
 While Product is Moved by Screw in the Chamber, Super
Heated Dry Steam is Injected into Chamber
 Combination of Dry Screw Heat and Dry Steam Reduces the
Microbial Load
 At the Other End Treated Product is Loaded in to a Patented
Cooling Chamber for Flash Cooling. This Flash Cooling will
Further Reduce Microbial Load
 Product is Collected at the End of Cooling Unit and Packed
Safe Sterilization USA
”Safe & Effective Sterilization for Natural Ingredients"
Performances: Chamomile Sterilization Data
 Physical Aspects Remains Similar, Minimum Loss of
Volatile Oil, No Added Moisture
 1-4 Log Microbial Reduction
Safe Sterilization USA
”Safe & Effective Sterilization for Natural Ingredients"
Product Range
 Spices, Seeds, Herbs, Botanicals, Dried Vegetables
and other Foods Ingredients
 Powder and Cut Form
Safe Sterilization USA
”Safe & Effective Sterilization for Natural Ingredients"
Other Available Services

Laboratory Services

Microbiological Analysis

Pathogen Analysis

Packing of Sterilized/Pasteurized Products
Safe Sterilization USA
”Safe & Effective Sterilization for Natural Ingredients"
Contact Information
TECHNICAL AND SALES:
Divya Desai
Phone: 732-236-7306;908-561-3114
Email: [email protected]
ADDRESS:
Safesterilization USA
136 Sylvania Place
S. Plainfield, NJ 07080
SafesterilizationUSA.com
Safe Sterilization USA
”Safe & Effective Sterilization for Natural Ingredients"