Transcript S7-400

Automation and Drives
SIMATIC
S7-400
Unrivaled Functions
Dynamic Control
Automation and Drives
System family
SIMATIC S7-400
Overwiev
Overview
Highlights
CPU
Modules
High-performance and
medium range
S7-400
The power PLC for
manufacturing and
process engineering
Low-end and
medium range
S7-300
Micro PLC
Design Flexibility
S7-200
Configuration and
Programming
References
+ Programming devices
+ STEP 7 software
+ Communications
+ Human-machine interface
SIMATIC S7-400
A&D AS, 08/2004, Chart 2
© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives
Fields of application of SIMATIC S7-400
SIMATIC S7-400
Overwiev
Overview
Irrespective of your sector ...
Highlights
Process
Discrete
Electronics
Automotive
Pharmaceuticals
Metal / Mining
Cement & Glass
Oil & Gas
Chemicals
Water
References
Refinery
Configuration and
Programming
Energy
Design Flexibility
Pulp & Paper
Modules
Food & Beverages
CPU
SIMATIC S7-400 - the automation system
for production and process engineering
SIMATIC S7-400
A&D AS, 08/2004, Chart 3
© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives
Totall Integrated Automation
SIMATIC S7-400
Overwiev
Overview
Highlights
CPU
... from inbound logistics via discrete and
process automated production to outbound
logistics – with S7- 400 reduced complexity and
optimized interoperation of all components.
Modules
Design Flexibility
Production Workflow
Inbound
Logistics
Configuration and
Programming
References
Process
Supplier
Customer
Discrete
SIMATIC S7-400
Outbound
Logistics
A&D AS, 08/2004, Chart 4
© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives
S7-400 overview
SIMATIC S7-400
Overwiev
Overview
S7-400
S7-400 H system
S7-400 FH system
Highlights
CPU
Modules
Design Flexibility

Configuration and
Programming


References



Process and production
engineering
Data-intensive tasks
Coordination of complete
plants
High repeatability
Flexible, reaction-free
expansion
Hot swapping of modules
as well as expansions
SIMATIC S7-400





Primarily process
engineering
Avoidance of high restart
costs
Avoidance of down times
Unmanned operation
Switchover time less than
100 ms
Maximum safety for man,
machine, environment
 Also complies with
EN 954 (up to category 4)
and IEC 61508 (up to
SIL 3)
 Coexistence of standard
and fail-safe programs
on one CPU (also faulttolerant)

A&D AS, 08/2004, Chart 5
© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives
Highlights - Engineering
SIMATIC S7-400
Overview

Highlights
Highlights
Highlights
Efficient configuration and
programming based on STEP 7
global standard
IEC 61131-3
CPU
Modules

Design Flexibility
Higher availability due to
powerful integrated
diagnostics
Availability
Configuration and
Programming
References

Cost effective use of
ingineering tools (CFC, S7Graph,...)
SIMATIC S7-400
Graphic
programming
A&D AS, 08/2004, Chart 6
© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives
Highlights - Design
SIMATIC S7-400
Overview
Highlights
Highlights
Modular design without
slot assignment rules
 Configuration run

CPU
Modules
Design Flexibility

Rugged operation
Pulling and pushing under
the strain
 0-60C operating
temperatur

Configuration and
Programming
References

Central expansion options and
simple design of distributed
structures with wide range of
modules
SIMATIC S7-400
Hot swapping
Decentral
Peripherie
A&D AS, 08/2004, Chart 7
© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives
Highlights - Performance
SIMATIC S7-400
Overview

High processing speeds and
deterministic response times for
short machine cycle times

Scalable performance
Highlights
Highlights
Highlights
30ns / Binary
instruction
CPU
Modules
Graded range of CPUs
 Multicomputing
 Large quantity frameworks

Design Flexibility
Configuration and
Programming
References

Communication included
Standard interfaces integrated
 Connection to the IT world via
Ethernet
 4-port switch

SIMATIC S7-400
@
A&D AS, 08/2004, Chart 8
© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives
Graduated Performance Spectrum
SIMATIC S7-400
Overview
Highlights
New
since July 04!
CPUs
CPU
Modules
Type
PLC
PLC
PLC
PLC
414-2
414-3
416-2
416-3
417-4
144KB 256KB 512KB
1.4MB
2.8MB 5.6MB
20MB
412-1
412-2
Design Flexibility
Configuration and
Programming
Memory
Instr. processing
References
Communicat.
interfaces
I/O
Counters/timers
from 100ns
from 60ns
from 40ns
from 30ns
MPI/DP
PROFIBUS-DP
MPI/DP
PROFIBUS-DP
MPI/DP
PROFIBUS-DP
MPI/DP
PROFIBUS-DP
Sufficient digital and analog inputs/outputs possible
2048 / 2048
2048 / 2048
2048 / 2048
2048 / 2048
Technical Slides
SIMATIC S7-400
A&D AS, 08/2004, Chart 9
© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives
System diagnostics
SIMATIC S7-400
Overview
Faults in the automation
system
Highlights

CPUs
CPU
Modules
Programming fault
 Memory fault
 Module
failure
 Channel fault...
Detailed fault
reporting
Design Flexibility
Configuration and
Programming
System diagnostics in S7-400
Fault diagnostics from the CPU to
the I/Os
 Internal CPU services (e.g. error
messages with time stamp)
 Automatic signaling from CPU to
HMI device or STEP 7

References
Optimum plan
operation
Technical Slides
SIMATIC S7-400
A&D AS, 08/2004, Chart 10
© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives
Process diagnostics
SIMATIC S7-400
Overview
Highlights
CPUs
CPU
Modules
Design Flexibility
Configuration and
Programming
References
Faults in the plant
 Interlocking not fulfilled
 Actuator timeout
 Motor protection
triggered
 Limit switch
fault...
Process diagnostics functions in
S7-400
 Monitoring of critical process
signals using program
 Convenient CPU configuring
using S7-PDIAG and ProAgent
 Automatic signaling from CPU
to HMI device
SIMATIC S7-400
Fast faul identification
Increased productivity
Operators do not have
to be engineer to
perform maintenance
Technical Slides
A&D AS, 08/2004, Chart 11
© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives
Communications integrated
SIMATIC S7-400
Overview
Highlights
CPUs
CPU
Modules
Design Flexibility
Configuration and
Programming
References
MPI/DP Interface (12 Mbit/s)
 Integrated into every CPU
 Can be re-parameterized
as DP master
HMI services for connection
of OP/OS
 No additional programming
 Minimum CPU cycle load
All S7 components can
be connected
S7-400
(Master)
PG (Master)
OP
(Master)
S7-400 (Slave)
S7-300
Programming from any location in the network (routing)
Economical communication without additional hardware
Technical Slides
SIMATIC S7-400
A&D AS, 08/2004, Chart 12
© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives
Multicomputing
SIMATIC S7-400
Overview
Scaling

Highlights
CPUs
CPU
Modules
Design Flexibility
Subdivision

References
So that you can spread complex task
over up to 4 CPUs
Decoupling

Configuration and
Programming
So that you can easily increase
performance by plugging in
additional CPUs
So that you can separate timecritical from non critical processes
Segmenting

So that you can assign I/O segments
to specific CPUs with common
communication
Segmented Rack / Multicomputing
Technical Slides
SIMATIC S7-400
A&D AS, 08/2004, Chart 13
© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives
Latest functions
Emphasis on process engineering
SIMATIC S7-400
Configuration in RUN
Overview
Highlights
CPUs
CPU
Modules
Design Flexibility
Configuration and
Programming
Reaction-free modifications to
configuration during operation
with distributed I/O
Applications
Process engineering plants
which must not be switched off
 Production plants with
high restart costs

Customer benefits
Time-saving, low-cost
plant modifications
 No restart procedure required
 High flexibility to modified
process engineering
requirements

References
Shortened start-up times
Plant and process optimization
Technical Slides
SIMATIC S7-400
A&D AS, 08/2004, Chart 14
© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives
Latest functions
Emphasis on production engineering
SIMATIC S7-400
Overview
Highlights
CPUs
CPU
Modules
Design Flexibility
Configuration and
Programming
Isochrone mode
Linking of a SIMATIC automation
solution to the equidistant PROFIBUS
 Synchronization of user
program with I/O processing
 Equidistant and synchronous
signal
processing with distributed I/O
 Consistent transmission of input
and data; all data of the process
image have a logical and time
relationship
References
Safe control of fast processes
Repeatable and defined
process response times
with distributed I/O
Increased accuracy for controls,
Increase in productivity
positioning,
machines with continuous operation
Technical Slides
SIMATIC S7-400
A&D AS, 08/2004, Chart 15
© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives
Signal modules (SM) The right module for all common signals
SIMATIC S7-400
Overview
Signal modules for all common signals/ the most different
technology
Highlights
 So you can connect up anywhere
CPU
Signal modules with interrupts and diagnostics
 So you can respond more quickly
Modules
Modules
Design Flexibility
Connection techniques that simplify
installation / maintenance
 Säcrew-type/spring-loaded/crimp terminals
Configuration and
Programming
Simple and fast module replacement
References
 So you can replace the modules
even during operation
Highest packing density
 To save you space
Modular design
Hot swapping
SIMATIC S7-400
A&D AS, 08/2004, Chart 16
© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives
Digital signal modules - For all applications
SIMATIC S7-400
Digital inputs
Digitalausgaben
Voltage range
24 - 60 V AC/DC
80 - 264 V DC
74 - 264 V AC
5 - 138V DC
5 - 264V AC
CPU
Current range
------
0,5/1/2A
Modules
Modules
Channels
16, 32
8, 16, 32
Design Flexibility
Sensors
Switches
2-wire BEROs
etc.
elektronisch/Relais
Reaction time
from 100 µs
from 100 µs
Diagnostics
Type A
No
Ex(i)*
NAMUR/Ex(i)
Overview
Highlights
Configuration and
Programming
References
(* via ET 200M)
SIMATIC S7-400
Type B
Yes
Typ A
Nein
Typ B
Ja
Namur/Ex(i)
Technical Slides
A&D AS, 08/2004, Chart 17
© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives
Analog signal modules - For all applications
SIMATIC S7-400
Analog inputs
Analog outputs
Voltage range
+/- 80 mV ... +/- 10 V
0 ... 10 V, ... +/- 10 V
Current range
+/- 20 mA,
4 ... 20 mA, and others
+/- 20 mA,
4 ... 20 mA, and others
Channels
8, 16
8
Sensors
Pt 100, Pt 1000,
Ni 100,
thermocouples
---
Configuration and
Programming
Resolution
13 ... 16 bit incl. sign
12 bit incl. sign
References
Conversion time
0.05 ... 100 ms
0.4 ... 1 ms
Diagnostics*
Type A
No
Type A
No
Ex(i)`*
NAMUR/Ex(i)
Overview
Highlights
CPU
Modules
Modules
Design Flexibility
Type B
Yes
Type B
Yes
NAMUR/Ex(i)
(* via ET 200M)
Technical Slides
SIMATIC S7-400
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© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives
Point-to-point CPs - For special interfaces
SIMATIC S7-400
Overview
Highlights
CPU
Modules
Modules
Design Flexibility
1 or 2 interfaces,
up to 76 kbit/s
 Different physical
transmission
environment
 Standard or
customer-specific
protocols
PG, PC,
Rechner

Robotersteuerungen
Opto-Elektronik
Scanner,
Barcodeleser,
Identsysteme
Drucker
S7-400
Configuration and
Programming
Wägesysteme,
Regler
References
SIMATIC S5 und Automatisierungsgeräte auch vieler anderer Hersteller
Simple and flexible
PtP Communication
SIMATIC S7-400
A&D AS, 08/2004, Chart 19
© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives
Function modules for all technologies
- The right choice when...
SIMATIC S7-400
Overview
Highlights
CPU
Modules
Modules
Design Flexibility
Configuration and
Programming
Good choice when...
... very fast tasks have to be
carried out
... great accuracy and
reproducibility are necessary
… special sensors or actuators
have to be connected
...configuration of technological
tasks must be as practiceoriented as possible
References
Counting/measuring, cam controlling,
positioning, closed- loop control
Technologies
SIMATIC S7-400
A&D AS, 08/2004, Chart 21
© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives
FM 458-1DP application module
SIMATIC S7-400
Overview

For all types of highly
dynamic closed-loop control
tasks

Freely-configurable using
STEP 7 and CFC, optionally
with SFC

Comprehensive block library
for technological tasks and
motion control

Expansion module for I/O
and Communications
Highlights
CPU
Modules
Modules
Design Flexibility
Configuration and
Programming
References
Particularly suitable for
machine and plant
construction
SIMATIC S7-400
A&D AS, 08/2004, Chart 22
© Siemens AG 2004 - Subject to change without prior notice
Maintenance Just as simple as everything else
Automation and Drives
SIMATIC S7-400
Overview
 Extremely
simple replacement
of application program without
PG
Highlights
Memory card
 Update device
 Download using teleservice

CPU
Modules
Modules
Design Flexibility
 Simple,
reliable replacement of
modules without PG
Central data storage in the CPU
 CPU sets parameters of newly
inserted modules
 Also allows you to replace
modules during operation

Configuration and
Programming
References

Hot swap increase the
availability of the plant
SIMATIC S7-400
Reduced service
times
High availability
A&D AS, 08/2004, Chart 23
© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives
Installation - Nice and easy
SIMATIC S7-400
Overview
Highlights
CPU
Modules
Design Flexibility
flexibility
Design
Configuration and
Programming
References
 Simple
swivel mounting on
the rack
 Robust, enclosed modules
 Self-coding front connectors
 TOP
Connect
Simple and polarity-reversalproof connection of actuators
and sensors
 Via prefabricated cables

 All
parameters are set via
software - no DIP/DIL switches
 Insertion and removal of
modules
 under
process conditions
 Front
connector with screw,
Crimp or spring terminals
SIMATIC S7-400
Faster installation
A&D AS, 08/2004, Chart 24
© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives
TOP Connect - Prefabricated cables
SIMATIC S7-400
Overview
Highlights
Direct connection of sensors and
actuators using 2, 3 and 4-wire
techniques
Simple and polarity-reversalproof thanks to the prefabricated
cables
 Saves the intermediate terminal

CPU
Modules
Design Flexibility
flexibility
Design
Configuration and
Programming
References
Distance
max. 30m
Terminal blocks on S7-400
standard I/O modules can be
connected via front connectors
Using spring-loaded or
 Screw-type terminals

TOP Connect: terminal blocs
TOP Connect: Terminal blocks
Reduction of the expenditive wiring
work
Technical Slides
SIMATIC S7-400
A&D AS, 08/2004, Chart 25
© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives
Unlimited expansion
SIMATIC S7-400
Overview
Highlights
CPU
Modules
Design Flexibility
flexibility
Design
Configuration and
Programming
References
 Uniform
use of multi-channel I/O modules (central and
distributed)
 Fewer modules required
 No
additional power supply required for racks which are
not too far away
 Reduction in required modules
 Immediate
reading is possible at any time using direct I/O
access
 System response times almost as short as when using I/Os
only in central rack
 S5
expansion rack can be used further with S7-400
Migration
SIMATIC S7-400
A&D AS, 08/2004, Chart 26
© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives
Expansion facilities with the S7-400
SIMATIC S7-400
Overview
Central cabinet
Highlights
CR
ER
ER
CPU
Modules
Central expansion , line length 5 m,
max. 4 ER per line
Max. 6 IM per CR
ER
ER
Design Flexibility
flexibility
Design
Configuration and
Programming
References
Central expansion ,
line length 1,5m
1st ER without PS
ER
Distributed expansion , line length 102 m/ 60
m, max. 4 ER per line
ER S5
Expandable
ER S5
Distributed expansion, line length 605 m,
max. 4 ER per line
Technical Slides
SIMATIC S7-400
A&D AS, 08/2004, Chart 27
© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives
Data communication with SIMATIC NET
PROFIBUS and Industrial Ethernet
SIMATIC S7-400
Overview
Highlights
IT communication
CPU
Modules
Design Flexibility
flexibility
Design
Data Kommunikation/cell level
Configuration and
Programming
References
Field communication
SIMATIC S7-400
A&D AS, 08/2004, Chart 28
© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives
Data communication – also Internet access
Management computer
SIMATIC S7-400
PG/PC
Overview
Highlights
Industrial
Ethernet
PG/PC
PG/PC
S5-115U
S5-135U
S5-155U
CPU
Modules
S7-400
PROFIBUS
Design Flexibility
flexibility
Design
Configuration and
Programming
S7-400
S7-400
S5-115U
PROFIBUS DP, MPI, Ethernet
References
@
S7-300
IT integration
SIMATIC S7-400
PG/OP
A&D AS, 08/2004, Chart 29
© Siemens AG 2004 - Subject to change without prior notice
CP 443-1 Advanced
More power and flexibility
Automation and Drives
SIMATIC S7-400
Overview
Highlights
CPU
Modules
Design Flexibility
flexibility
Design
Configuration and
Programming
New Functions
IP-Access list
 SNMP
 IP-Configuration

More Communication
Performance
More connections
 At plant floor and IT
communication

Integrated 4-Port Switch
Better Usability
New IP-Address configuration
 Double IP-address indication
 Diagnostic buffer via WEB

References
PROFINET
PROFINET IO Controller
 PROFINET CBA

SIMATIC S7-400
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© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives
The window to your plant/process/machine
SIMATIC HMI
SIMATIC S7-400
Overview
Highlights
CPU
Modules
Design Flexibility
flexibility
Design
Configuration and
Programming
References
SIMATIC Panels:
Push button panels, text
displays, operator panels,
touch panels or multipanels via MPI or
PROFIBUS-DP
 Multiple panels for an
S7-400
 One panel for several
automation systems
Panel PC oder OS

WinCC flexible- for simple
PC-based visualization tasks
WinCC V6- The powerful
process visualization system
WinCC
Multi Panels
Push
Button
Panels
Text Displays,
Operator Panels,
Touch Panels
Easy parametization
SIMATIC S7-400
A&D AS, 08/2004, Chart 31
© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives
Parameterization made easy
SIMATIC S7-400
Overview
Highlights
CPU
Modules
Design Flexibility
Configuration and
Programming
References
Software parameterization of the complete S7-400
including the signal modules with STEP 7
Uniform No jumpers / switches to set
 Checking the parameter assignment data
for plausibility
 Additional parameterization for individual values,
e.g. conversion time parameterization saves valuable time

All S7-400 parameterization data are stored in the CPU
Parameterization is not necessary when replacing modules
 CPU checks the S7-400 configuration and the module settings
 Incorrect module signaled by diagnostics function
 Efficient for user, from commissioning to
maintenance

Easy parameterization
SIMATIC S7-400
A&D AS, 08/2004, Chart 32
© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives
Simulation-based engineering with SIMIT
SIMATIC S7-400
Overview
Highlights
CPU
Modules
Design Flexibility
Early detection and clearance of configuration
errors
Simulation
of the system
Simulation of the units
Simulation of the I/O signals
Testing of the complete scope of automation
Easy-to-use thanks to standardized coupling
“The
Configuration and
Programming
References
S7-400 simulation module connected to
the PC replaces the central and distributed I/O”
Training
Training
of commissioning and service
personnel
SIMATIC S7-400
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© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives
S7-400 solves more complex tasks using the
STEP 7 engineering tools
SIMATIC S7-400
Overview
Highlights
CPU
S7-SCL
(Structured control
language) - The
PLC high-level
language
S7-PLCSIM
Program testing
without hardware
Modules
Design Flexibility
Configuration and
Programming
S7-PDIAG/Pro Agent
The double pack for
process diagnostics
S7-GRAPH
Definition using
sequence controls
References
S7-HiGraph
Definition using status
diagrams
SIMATIC S7-400
CFC
(Continues function chart)
Graphical sequencing of
complex functions
A&D AS, 08/2004, Chart 34
© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives
S7-400 - The optimum target system
SIMATIC S7-400
Overview
Highlights
CPU
Modules
Design Flexibility
Configuration and
Programming
References
Uses a common database
 Integrated and consistent
 The powerful S7-400 target system
and the engineering tools
 work perfectly together as userfriendly, task-oriented configuring
tools
 The perfect team

S7-400
+
E-Tools
=
Optimized for great applications
SIMATIC S7-400
A&D AS, 08/2004, Chart 35
© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives
References
SIMATIC S7-400
Overview
Automobile
Highlights
Food & Beverage
CPU
Modules
Parma / Chemical
industry
Design Flexibility
Configuration and
Programming
Semiconductor/
Textile industry
References
References
Glass/ Cement
Legend Inc.
Miscellaneous
References
SIMATIC S7-400
Shaoxin
Sewage
Treatment
Icoma FSB
A&D AS, 08/2004, Chart 36
© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives
SIMATIC S7-400
Overview
Highlights
CPU
Modules
SIMATIC S7-400
Totally Integrated Automation
Design Flexibility
Configuration and
Programming
References
SIMATIC S7-400
A&D AS, 08/2004, Chart 37
© Siemens AG 2004 - Subject to change without prior notice