Transcript Document
The SSRF MPS ZHOU Dayong 2009-2-13 SSRF MPS SSRF MPS introduction MPS (Machine Protection System) is one kind of dedicated system which is designed to ensure safe operation of a large scale machine such as a synchrotron radiation facility. SSRF (Shanghai Synchrotron Radiation Facility) is a third-generation of synchrotron radiation light source. The energy of storage ring is 3.5GeV, and the current is 300mA. Up to now, SSRF is the biggest scientific platform for science research and technology development in China. SSRF is consists of three division: accelerator division, beam line division, public service division. The MPS we introducing here only concerns MPS works of accelerator division. SSRF MPS SSRF accelerator layout C11 C09 2 C1 C0 3 Storage ring: circumference 432m 20 cells Booster: circumference 180m Control system are based on EPICS C10 8 C1 STORAGE RING C14 C0 7 C15 C06 BOOSTER C05 LI AC C16 N C17 C04 3 C0 8 C1 C0 2 C01 C20 C19 SSRF MPS MPS concerns Vacuum system Power supply system RF system Injection and extraction system Gate valve Vacuum component temperature Cooling water temperature and flux MPS is an interlock system connecting to these systems. SSRF MPS Interlock signals in MPS Temperature signals (PT100, 3 wire) vacuum component temperature cooling water temperature Switch signals vacuum warning/alarm gate valve open/close status water flow switch system/device status system/device permit SSRF MPS We choose PLC as MPS controller PLC is the best choice for MPS because The process of interlock is simple interlock signals are large number of ordinary signals need high reliability SSRF MPS MPS controller use high reliability PLCs. MPS is a hardware level interlock system. Network commutations is only for monitoring and event Recording. MPS architecture OPI IOC Network communication MPS controllers (PLCs) Hardware interlock signals Vacuum system Power supply system RF system Injection/ Extraction system Gate valves Temperature Sensers Water Flow Switchs SSRF MPS MPS is a distribution system HMI OPI Control panel To other system in control room IOC MPS PLC in control room Ethernet Local MPS PLCs Cable To local control systems • PLCs are connected to IOC by Ethernet • We use cable connections for all hardware signals (include signals between PLCs) SSRF MPS C11 9 C1 2 C 8 0 C RP H C0 Distribution of PLCs C10 7 13 C0 6 C0 C1 4 C15 RF C16 C05 C1 8 C1 TE 4 C R 3 7 BP OS NA C0 C1 BO H2 LI C0 BP H1 9 SR Injection C20 Total: 25 PLCs C01 C0 2 LA-MPS PLC (1) BS-MPS PLC (2) SR-MPS PLC (20+1) Cont rol room Control room PLC (1) SSRF MPS Basic technical specifications requirement Response time General interlock (not include temperature) : 10-30ms Vacuum fast leak interlock (beam line): 1ms (solve by special device, not include in PLC) Reliability Insulation interface Interface operating voltage: 24V Max cable length: 500m (some risk) SSRF MPS PLC modules used in MPS Module Type Specification CPU F3SP53-4S 56k steps, 4096 I/O, 16k/16k/32k Ethernet F3LE11-0T 10/100M, TCP/IP DI F3XD16-3F 16point, 24V, 4.1mA, 0-16ms, solderless terminal DO F3YC08-0N 8point, Relay contact, 10ms DO F3YD04-7N 4point, Transistor contact, 3ms(ON→OFF) Temperature F3CX04-0N 4point, sampling period 0.2s, accuracy 0.1% Remote I/O F3LR01-0N F3LR02-0N 10Mbps Fiber-optical Power supply F3PU20-0S F3PU30-0S Base F3BU13-0N SSRF MPS I/O signals statistics DI DO PT100 signals design signals design signals design LA MPS 60 80 10 24 4 0 BS MPS 86 128 22 48 0 0 SR MPS 1188 1760 140 260 876 1072 Total: 1334 1968 172 332 880 1072 SSRF MPS PLC modules statistic BASIC Modules BASE Power supply CPU Ethernet F3SP53-4S F3LE11-0T 1 1 1 2 2 2 21 21 PLC s F3BU13-0N F3PU20-0S LA MPS 1 1 BS MPS 2 2 SR MPS 21 46 F3PU30-0S 46 I/O Modules F3XD16-3F 3YC08-0N F3YD04-7N F3CX04-0N LA MPS 5 3 0 1 BS MPS 8 4 4 0 SR MPS 111 0 63 268 FA-bus F3LR01-0N F3LR02-0N 42 4 The PLC programming We wrote six ladder program totally: LINAC, 1 ladder program BOOSTER, 2 ladder programs STORAGE RING, 3 ladder programs The IOC We wrote 1 db file for linac MPS,2 db files for booster MPS and 7 database files in the storage ring MPS ioc. The records sum is about 12,000. The input signal transaction UNLOCK input signal active reset LOCK SSRF MPS We only experienced one small problem: OPI response time: only use bi and di …….. response time ≈3S mbbiDirect instead of bi ……. response time ≈1S With the help of Odagiri-san, we add new record type, named status, it can read 64 words data one time, we changed the running database, using the status type records instead of the ai type records. After all this had been done, the problem are solved. FA-M3 PLCs are stable, easy to use, very good products. SSRF MPS Linac MPS PLC and control panel SSRF MPS Booster MPS PLC and control panel SSRF MPS Storage Ring MPS PLC SSRF MPS Storage ring Control panel SSRF MPS Thanks!