Transcript Slajd 1 - METAL SERVICES

Welcome!
About the company
The company SKRAW-MECH is one of the three companies belonging
Pojazdy Szynowe PESA Bydgoszcz SA Holding, the most
robustly developing producer of rail vehicles in Poland.
The Mechanical Plant SKRAW-MECH was established in 2000 by merger of
two previously existing companies
SKRAW-TECH (Tooling Plant)
RAMECH (Mechanical Plant)
That merger aimed at increasing the company’s competiveness in the Polish
market and expanding the group of foreign customers.
Quality policy
The mission of The Mechanical Plant SKRAW-MECH Sp. z o.o. is:
meeting current and future needs of the most demanding Customers
The quality of executed services we treat as a
fundamental factor in achieving full satisfaction and content of our
customers and a guarantee of getting the marketing edge
The above will be achieved through:
quality management system ISO 9001: 2008
welding certificate Germanischer Lloyd
quality management system for railway industry, IRIS
Services
Mechanical Plant Skraw-Mech offers a wide range of services, starting
with laser cutting, through bending with the CNC press brake to welded steel
constructions.
Many years of experience and high quality of our products won us a strong
position in the Polish and international markets. Since the very beginning we
have been producing for the Polish, German, French and Scandinavian
markets.
In August 2003 we received the ISO 9001 : 2000 certificate, and in 2009 we
implemented the IRIS system, confirming our quality policy and proving our
commitment to continuous improvement for benefit of our Customers.
Cutting and bending services
Our machine pool includes the cutting-edge machines for laser cutting from the
company Trumpf. Those machines allow significant reduction of working time, as well
as saving of material, thus reducing costs of production of an item.
Lasers from the company Trumpf are used to burn components of planar metal sheets.
Our lasers have the following advantages:
 high power and stability
 good efficiency
 optimum intensity of power distribution across the beam
They ensure high flexibility of laser cutting: extensive possibilities for processing metal
sheets of various thickness
 construction steel of up to 25 mm
 high-grade stainless steel of up to 20 mm
 aluminium of up to 12 mm
Steel bending:
For precise steel bending we use a digitally controlled press brake.
The TruBend press brake of the series 5230 belongs to high-capacity presses.
Welded constructions
By combining new technologies with highly specialised personnel, ZM Skraw-Mech
provides services and manufactures products of the highest quality.
Modern welding equipment allows us welding of aluminium, acid-resistant steel
and black steel with TIG, MAG, MIG methods. Additionally, our machine pool
includes a fully robotised station of one of the leading European companies – IGM.
We guarantee a comprehensive and efficient services, and thus we won a high
position in the market.
Machining services
The company ZM Skraw-Mech provides services of milling, turning and grinding on
digitally controlled and on conventional machines.
We have 3 CNC turning centres, 4 CNC milling centres and conventional lathes,
milling machines and grinders.
At our plant we also provide machining of large parts. Using our extensive
experience we offer large size steel constructions of weight up to 16 tonnes.
At our disposal we have the following machines:
 conventional – Waldrich Coburg
 CNC - Vision Wide
ZM Skraw-Mech owns, one of two in Poland, machines for machining of large
elements :
 Mazak V140N280
Machine pool
The company’s production capacity is based on working solely on the equipment
for the best world leaders in relevant industries. We use machines of renowned
brands, such as:
MAZAK, TRUMPF, FRONIUS, IGM ROBOTERSYSTEME,
CARL ZEISS, ATLAS COPCO, ESAB
Our machine pool includes:
 laser cutters
 CNC press brake
 CNC milling centres
 CNC turning centres
 gate milling machines
 lathes, milling machines, grinders, drills
 MIG, MAG, TIG welding machines
Lasers
Trumpf Trumatic
Trumpf Trumatic
TC L 3050
Trumpf Trumatic
TC L 4030
Trumpf Trumatic
TC L 5030 Classic
Work area
X axis - 3000mm
Y axis - 1500mm
Z axis -115 m
X axis – 4000 mm
Y axis – 2000 mm
Z axis – 115 mm
X axis – 1500 mm
Y axis – 3000 mm
Z axis – 115 mm
Precision of
obtained
surface
+/- 0.10mm
+/- 0.10 mm
+/- 0.10 mm
Max. sheet
thickness
normal steel – up to 20 mm
stainless steel – up to 20 mm
aluminium – up to 12 mm
normal steel – up to 20 mm
stainless steel – up to 15 mm
aluminium –up to 10 mm
normal steel – up to 20 mm
stainless steel – up to 15 mm
aluminium – up to 10 mm
Press brake
TRUMPF TRUBEND
5230
Trumpf Trubend 5230
Pressing force
2300 kN
Bending length
4250 mm
Stroke
445 mm
Large-size
processing centres
MAZAK
VERSATECH
V-140N
VisionWide
VH-5235
WALDRICH
Table
dimensions
[mm]
3.100x6.000 mm
5000 x 3000 mm
1800x6000 mm
Number of
tools
120
40
Installed manually
28,000 kg
30,000 kg
Maximum load 43,000 kg
capacity of
the table
Processing centres
Mazak Horizontal
Center Nexus
6000II
MAZAK VCN 510C II
MAZAK VTC 300C II
Table
dimensions
[mm]
900x1000 mm
1.300 x 550 mm
2000 x 760 mm
Number of
tools
43
30
30
Maximum load
capacity of the
table
1000 kg
1200 kg
1400 kg
Lathes
MAZAK
QUICK TURN
NEXUS 250 II M
MK AZAQUICK
TURN NEXUS
100 II MSY
MAZAK
QUICK TURN
NEXUS 450 II M
1014
334
3120
Number of tool
stations in a
rotating head
12
12
12
Max. diameter
of turinig [mm]
ø380
ø280
ø580
Length
turning
of
Welding robot
Possibility to weld items of a weight:
 up to 3000 kg, on manipulator,
 up to 5000 kg, on positioner.
Max dimensions of an item:
 8,400 mm in lenght,
 2,400 mm in width (of lenght 8,400 mm),
 4,000 mm in width (of lenght up to 4,000 mm).
VMC 1600
VMC 1600
Shift of the X axis
[mm]
1600
Shift of the Y axis
[mm]
700
Shift of the Z axis
[mm]
650
Table dimensions
[mm x mm]
1750 x 600
Max. speed of spindle
rotation [rpm]
10000
Main drive power
[kW]
15
Spindle nose size
BT40
Number of tool
stations
24
Control
Fanuc 0iMD
VW SF-3116
VW SF-3116
Shift of the X axis [mm] 3100
Shift of the Y axis [mm] 1600
Shift of the Z axis [mm] 800
Table dimensions
[mm x mm]
3000 x 1500
Max. speed of spindle
rotation [rpm]
6000
Main drive power
[kW]
24
Spindle nose size
ISO-50
Number of tool stations 32
Control
Heidenhein iTNC 530
Haas VF-2
Haas VF-2
Shift of the X axis [mm] 762
Shift of the Y axis [mm] 406
Shift of the Z axis [mm] 508
Table dimensions
[mm x mm]
914 x 356
Max. speed of spindle
rotation [rpm]
10000
Main drive power
[kW]
15
Spindle nose size
ISO-40
Number of tool stations 20
Control
Haas CNC
Haas VF-6/50
Haas VF-6/50
Shift of the X axis [mm] 1626
Shift of the Y axis [mm] 813
Shift of the Z axis [mm] 762
Table dimensions
[mm x mm]
1626 x 711
Max. speed of spindle
rotation [rpm]
10000
Main drive power
[kW]
22,4
Spindle nose size
ISO-50
Number of tool stations 30
Control
Haas CNC
Financial data
2008
2009
2010
2011
railway industry
26 876 633,35
20 377 662,31
30 571 709,11
53 718 167,94
construction of
machines
17 141 038,02
9 107 353, 06
15 588 365,53
25 731 602,36
total
44 017 671.37
29 485 015.37
46 160 074.64
79,449,770.3
DEVELOPMENT
DIRECTIONS
industries and products
Construction of
machines, mining
40%
Railway
60%
External
customers
5%
components
truck frames
components
Welded
constructions
Welded
constructions
serial CNC
items
serial CNC
cutting
(laser/plasma)