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Longer Combination Vehicles & Road TxDOT Project 0-6095 Trains for Texas? UTSA: Angela Weissmann, Jose Weissmann CTR: Robert Harrison, Jolanda Prozzi, Kara Kockelman, Bridget Bienkowski, C.M. Walton Industry Panel: H-E-B, Frito-Lay, PepsiCo 1 Background 1982 Federal Increase • • 80K lb. interstate limit 14 “grandfathered” LCV states ISTEA • All truck size and weight limits “frozen” Texas Trucking • • • 59% of value 57% of the weight 44% of the miles Economy • Will higher trucking costs impair growth? LCV Adoption LCV adoption is not new—so why has it failed in the U.S? 1. Federal highways are shared—safety 2. Revenue equity issue 3. Railroads 4. Economies of scale—all modes except trucks? 0-6095 Study—Texas Two truck types Key state corridors Not rail competitive Cost impacts LCV Types Identified by Panel Double 53’ Source: Sunbury Transport Source: Pioneer West Tridem Pavement and Bridge Analysis Objective Estimate potential LCV impacts on pavements and bridges in four Texas corridors IH20/IH10 IH20 IH45 IH35 IH37/US281 Data Treatment Pavements Objective: prepare input files for the pavement analysis. 1. 2. 3. Divide each corridor into segments with uniform truck traffic, same pavement and same subgrade type; Develop load spectra for existing and LCV scenarios; and Obtain subgrade and material properties, tire pressures, detailed axle configuration. 7 152 Analysis Segments example 8 Seg 3 = 2mi Seg 4 = 7.3mi Seg 5 = 8.2mi Seg 6 = 23mi 9 LCV Scenario Existing Class 9 35% 15% Observed spectra 20% 30% 97k tridem 90k double 53’ 138k double 53’ Total cargo remains unchanged 10 Example IH45 analysis segment 1 13,600 trucks /day WIM station #539 11 Load Spectra Analysis ADTT LCV scenario Classification counts Axle load frequencies Load spectra with & without LCVs Legend Data sources WIM Data Reports ESALs Analysis direction Data treatment 12 up t 4. o 4 .4 4 8. to 8. 8 13 to 8 .2 13 to .2 17 17 .6 .6 22 to 2 26 to 2 .4 26 . 30 to 4 .8 30 . 35 to 8 .2 35 . 39 to 2 .6 39 . 44 to 6 .1 44 . 48 to 1 .5 48 . 52 to 5 .9 52 to .9 57 .3 Tandem axles Tandem Axles / Day 8,000 7,000 6,000 5,000 4,000 3,000 2,000 1,000 0 No LCVs LCV Scenario Axle weight (kips) 13 Measures of LCV Impacts Dlife = Pvt. Life w/ LCV – Pvt. Life w/o LCV |Dlife|≥1 or Life<50yrs Dcost = Annual. cost w/ LCV – Annual. cost w/o LCV Dlife<1 Dcost>0 LCV scenario worse Dlife>1 Dcost<0 LCV scenario better 14 How did we obtain Dlife? For the 152 analysis segments Load spectra with and without LCV Pavement crosssections Material and SG properties Maximum strains Nr 1.365 10 9 Na 0.0795 ε t εc 4.477 3.291 E0.854 Nf Lif e N KENLAYER KENSLABS Maximum stress 18 16 14 12 10 8 6 4 2 0 0.45 Nf (1E6) 0.5 0.55 0.6 smax/S 15 How did we obtain Dcost? No LCVs No cost analysis Life 1 Life 2 Thick HMAC overlay cost 16 Results Recommendations Best pavement type for future LCV corridors: CRCP If flexible, analysis suggests 8” as minimum HMAC thickness to prevent premature alligator cracking. Evaluate the Dallas-Houston corridor for possible LCV operations serving the Port of Houston. Evaluate other LCV scenarios before cost allocation. Develop sensitivity analysis combining load spectra variations and different LCV scenarios for cost allocation. 18 Bridge Analysis Bridge Statistics (1713 Bridges) Highway IH20 Highway Count Percent 204 12 IH10 Count Percent 445 26 Highway IH45 Highway Highway IH35 Count Percent 555 32 IH37 Highway US281 Count Percent 316 18 Count Percent 84 5 Count Percent 109 6 20 Traditional Methodology Live Load Bending Moments Proposed/Rating Ratios Live Load Moment Ratios Inventory Rating Axle Steering Tractor Trailer TOTAL Axle Loads 6,846 34,089 56,065 97,000 Case Study Configurations- 97K Tridem 97k tridem Axle Spacing: 14ft 35ft Axle Loads: 7K 34K 56K Case Study Configurations- Double 53’ 90k double 53’ 138k double 53’ Axle Spacing: 18ft 41ft 19ft 41ft Axle Loads: 12K 31.5K 31.5K 31.5K 31.5K Axle Loads: 12K 19.5K 19.5K 19.5K 19.5K Overstress Ratios from Literature Recent designs (80s) can support 20% weight increase. Older designs susceptible to 10% weight increases. Essentially all prestressed girders, modern steel girders, and most bridge decks could tolerate a 20% increase in truck weight with no reduction in life. Unfortunately, most Minnesota steel girder bridges were designed before fatigue-design specifications were improved in the 1970’s and 1980’s. Typically, an increase in truck weight of 20% would lead to a reduction in the remaining life in these older steel bridges of up to 42% (a 10% increase would lead to a 25% reduction in fatigue life). Moment Ratio Statistics All Routes 97K Tridem 97k tridem 120 Cumulative % 100 80 60 40 20 0 0.8 1 1.2 1.4 1.6 1.8 Moment Ratio 2 2.2 2.4 2.6 Moment Ratio Statistics All Routes Double 53’ Cubed out 90k double 53’ 120 Cumulative % 100 80 60 40 20 0 0 0.2 0.4 0.6 0.8 1 Moment Ratio 1.2 1.4 1.6 1.8 Analysis Methodology Check if bridge deficient for existing traffic. Check if bridge is deficient for proposed LCV configuration. Record deck area and traffic volume. Supported by Level 1Analysis Results 97K Tridem 97k tridem 1.1 Moment Ratio Criteria Highway Count IH10 145 IH20 255 IH35 289 IH45 89 IH37 42 US281 60 Total 880 Area (sqft) 1,092,520 2,694,798 7,097,868 1,954,679 793,428 999,060 14,632,353 ADT 3,822,520 3,657,001 10,091,459 4,962,040 1,258,670 617,330 24,409,020 PV Cost $ 207,578,743 512,011,639 1,348,594,958 371,388,953 150,751,358 189,821,457 2,780,147,108 1.2 Moment Ratio Criteria Highway IH10 IH20 IH35 IH45 IH37 US281 Total Count 126 189 183 47 14 23 582 Area (sqft) 836,570 1,274,125 2,938,770 643,122 137,679 164,369 5,994,635 ADT 3,300,400 1,886,420 6,130,009 1,324,970 433,460 113,730 13,188,989 PV Cost $ 158,948,357 242,083,712 558,366,357 122,193,237 26,158,972 31,230,015 1,138,980,650 Results Mixing All Configurations 1.1 Moment Ratio Criteria Highway IH10 IH20 IH35 IH45 IH37 US281 Total Count 145 257 293 89 42 60 886 Area (sqft) 1,092,520 2,709,810 7,169,479 1,954,679 793,428 999,060 14,718,976 ADT 3,822,520 3,678,501 10,346,609 4,962,040 1,258,670 617,330 24,685,670 PV Cost $ 207,578,743 514,863,919 1,362,201,010 371,388,953 150,751,358 189,821,457 2,796,605,440 1.2 Moment Ratio Criteria Highway IH10 IH20 IH35 IH37 IH45 US281 Total Count 130 202 246 36 53 23 690 Area (sqft) 914,899 1,449,063 6,023,241 694,103 837,670 164,369 10,083,345 ADT 3,403,570 2,090,690 8,770,989 1,225,590 1,879,790 113,730 17,484,359 PV Cost $ 173,830,753 275,322,008 1,144,415,828 131,879,608 159,157,262 31,230,015 1,915,835,474 Summary for all Configurations 97K Tridem: 2.8 to 1.1 billion 138K Double 53’ 1.2 to 1 billion 90K Double 53’ NO IMPACTS Bridge Statistics – Structure Type (Preliminary Fatigue Research) 3% 8% 3% 8% 14% 47% 17% Concrete Slab 101 Concrete Girders 102 Concrete Continuous Slab 201 Steel Continuous girders 402 Prestress conrete girder 502 Prestress concrete box 505 Other Using Fatigue Concepts (Preliminary Research) NSm=C Log N = C – m Log S N – number of cycles S – Stress Range m – Constant Material dependent C – Constant AASHTO specifies 75 year design life This achievable with inventory rating stress levels. Using Fatigue Concepts (Preliminary Research) Assuming no influence of load spectra (equal number of passages of the proposed load): BRINSAP Bridge Type m Prestress conrete girder 502 3.5[2] Prestress concrete box 505 3.5[2] 2. Altry, A.K., Arabbo, D.S., Crowin, E.B., Dexter, R.J. and French, C.E., (2003). “Effects of increasing truck weight on steel and prestressed bridges”, Mn/DOT final report (2003-16), Minnesota Department of Transportation M AS m F F /( ) M BC F’ Calculated bridge life due to proposed load F Current bridge life= 75-Bridge Age m material constant MAS/MBC Moment ratio from MOANSTR analysis Results Using Fatigue Concepts (Preliminary Research) 97k tridem Hghway IH10 IH20 IH35 IH45 IH37 US281 Totals Total # Bridges 145 255 289 89 42 60 880 # Bridges ratio > 1.4 93 29 39 8 0 18 187 # Bridges ratio <= 1.4 52 225 250 81 42 40 690 Discount rate 5% PV Cost Bridges PV Cost Bridges ratio ratio>1.4 <=1.4 95,652,327 49,340,578 29,743,816 188,538,999 73,419,591 369,055,608 7,345,514 109,020,049 51,468,909 23,967,778 29,241,925 230,129,026 796,666,067 Total PV 144,992,905 218,282,815 442,475,199 116,365,563 51,468,909 53,209,703 1,026,795,093 Total PV W/O Fatigue 207,578,743 512,011,639 1,348,594,958 371,388,953 150,751,358 189,821,457 2,780,147,108 Combined recommendations BRIDGES AND PAVEMENTS Cubed-out double 53’ FINDING: “cubed-out” double 53’ has no impacts on bridges or pavements. Related recommendations 90k Strictly enforce the 19.5K tandem weight limit (to prevent bridge impacts). Estimate and allocate the (external) cost of this enforcement in the candidate corridors. 138k and 97k FINDING: “weighed-out” double 53’ and 97K tridem have impacts on bridges but not on pavements. 97K tridem bridge impacts are more significant. Related recommendations Develop cost-allocation / cost-recovery procedure for bridge costs. Pavement cost reductions estimated in this study too sensitive to input data variations and are not accurate enough for cost allocation. Sensitivity analysis and additional traffic mix scenarios needed. Report URL Potential Use of Longer Combination Vehicles in Texas: Second-Year Report http://www.utexas.edu/research/ctr/pdf_reports/0_6095_2.pdf