Your « One-Stop-Shop » for machine-tool peripherals

PowerStream SA

PowerStream / Jonathan Smith / 09-2010

HPC PowerStream – Key Features • Fits to multiple types of machine • Contains many features required for good HPC operation • Fully controlled environment for HPC pump • Good use of floor space • “Plug and play” • Unit is supplied as a separate, stand alone unit and doesn’t have to be supplied as part of an extensive CCM solution PowerStream / Jonathan Smith / 09-2010

HPC PowerStream - Advantages • Can be configured with a wide range of pump type allowing flexibility to configure to various applications and machine types • Various options can be added to configure to customer needs • Important feature for high pressure coolant systems come as standard (onboard coolant tank, transfer pump, large 10 micron filter canister) • Floor space utilization is excellent • Top quality, field proven components used • Low maintenance • Plug and play system • Major components can be changed out within one hour PowerStream / Jonathan Smith / 09-2010

HPC PowerStream PowerStream SA Standard

• 1 Filter Canister 10 micron • Pressure Relief Valve (Manual) • 70 or 140 bar up to 45L/min • 4 Ports, independently controlled • Transfer Pump • 120 liter Tank • PLC controlled with user interface • 950mm x 550mm x 1200mm

Options

• Heat Exchanger • 8 ports, independently controlled • Additional set pressure PowerStream / Jonathan Smith / 09-2010

HPC PowerStream – Advantages & Disadvantages

Stand Alone HPC Systems Advantages

• Designed i specifically for HPC delivery ii multiple machine applications iii In-built filtration iv Alarm control v Small footprint vi Plug and Play vii Retrofit capability

Disadvantages

• Potential limitation to special customer requests PowerStream / Jonathan Smith / 09-2010

HPC PowerStream SA - Advantages

Modular Design

Incorporates: • Pump selection flexibility to match application • Various options to meet application need

Major Selling Advantages:

Incorporates: • 120 liter coolant tank, • In-built filter feed transfer pump • 10 micron filter canister • Small footprint • Top build quality and components • Plug and play system Low maintenance Major components can be change out within 1 hour PowerStream / Jonathan Smith / 09-2010

HPC PowerStream SA - Features 2 1 11 3 4 6 7 5 10 9 8

Standard

1) 4 Port Manifold 2) Transfer Pump 3) Filter Blocked Sensor 4) 10µ Filter Canister 5) 120L Coolant Tank 6) Coolant Level Switch 7) High Pressure Pump 8) Pressure Regulator

Options

9) Heat Exchanger Pump 10) Heat Exchanger 11) 8 Port Manifold Option PowerStream / Jonathan Smith / 09-2010

HPC PowerStream SA - Options

Pumps

• Brinkmann Screw pumps for emulsion and oil applications - 70 Bar 30 L/min - 70 Bar 45 L/min - 140 Bar 20 L/min • Eaton Gear pumps for oil only applications: - 70 Bar 30 L/min - 140 Bar for 20 L/min

Configuration Options

• Heat Exchanger • 8 Port Manifold • Additional Set Pressure Option (allows an output to be set at a lower pressure then the main output pressure) PowerStream / Jonathan Smith / 09-2010

HPC PowerStream SA – Options - Interface Power Cable Signal Cable High Pressure Hoses Transfer Hose

Note: LNS Does not supply plumbing and interface equipment for inside the machine tool (termination at the machine tool exterior only)

PowerStream / Jonathan Smith / 09-2010

PowerStream SA Technical Details of Options

PowerStream / Jonathan Smith / 09-2010

HPC PowerStream SA – Options – High Pressure Pump Types Design flexibility of PowerStream SA enables us to offer:

• Various pressure options • Optional flow rates • Varying operating characteristics Selection process will be down to customer preference and application consideration .

PowerStream / Jonathan Smith / 09-2010

HPC PowerStream SA – Options – High Pressure Pump Types Gear Pump Positives:

• Low cost design • Accepted technology in HPC systems

Negatives:

• Only suitable for oil • Requires pressure relief valve • Requires high lubricity to minimise premature wear • Requires high filtration, minimum 15 microns • Wear results in decreasing delivery pressure • Pump cannot be repaired PowerStream / Jonathan Smith / 09-2010

HPC PowerStream SA – Options – High Pressure Pump Types Screw Pump Positives:

• Accepted technology in HPC systems • Suitable for oil and emulsion • Pump can be repaired

Negatives:

• High cost • High power consumption • Requires pressure relief valve • Requires high filtration, minimum 15 microns • Dislikes aeration PowerStream / Jonathan Smith / 09-2010

HPC PowerStream SA – Options – Heat Exchanger Designed to maintain ambient temperature Why do we offer it?

• • • i PowerStream is compact and can generate heat when used with some small machines and pump configurations: Sliding head machines with small tanks < 300 litres High flow rate pumps (up to 45 L/min) High pressure pump run continuous but not used by machine tool ii Thermal rise in coolant temperature PowerStream / Jonathan Smith / 09-2010

HPC PowerStream SA – Options – Heat Exchanger Designed to maintain ambient temperature What does it do?

i Maintains ambient temperature (Note: a chiller maintains set temperature) ii Helps stabilise temperature on machines with small tanks using HPC iii Directly cools coolant returned off pressure relief valve (a high temperature source due to friction across the valve) PowerStream / Jonathan Smith / 09-2010

HPC PowerStream SA – Options – Additional Outlets 8 Ports

• Standard option 4 ports / outlets • Number of ports / outlets required is i machine-driven ii application-driven iii customer-driven • 8 ports maximum PowerStream / Jonathan Smith / 09-2010

HPC PowerStream SA – Additional Set Pressure Option

• We can offer additional pressure relieve valves to the various outputs which means they can be independently controlled from the system pressure. This means for example when port 1 is opened it produces, for example 70 bar but with the addition of a pressure relief valve to port 2 when the machine calls for port 2 it produces a different pressure, for example 40 bar (see below). It is important to note however, it is only possible to have one pressure running at any onetime… it is not possible to run both 70 and 40 at the same time. • When the machine calls for port 1 the output pressure to the machine is 70 bar • When the machine calls for port 2 the output pressure to the machine is 40 bar (although the out pressure of our PowerStream system remains the same) PowerStream / Jonathan Smith / 09-2010

HPC PowerStream SA – Price list Standard colours : Base Tank : Anthracite grey RAL 7016 Upper Body & Electrical Box : Light gray RAL 7035

PowerStream SA Base unit : Mechanical

120 Litre Coolant Tank Integrated Transfer Pump 10 Micron Filter Cannister Ø220 mm x 750 mm (Supplied with 2 Spare Bags) Manually Adjustable Presure Output 4 Port Solenoid Controlled Manifold (4 Outlets Standard) Electrical & Hydraulic Connections For The Machine Tool -

Electrical

Output & Filter Pressure Display Gauges -

Safety

Electrical box 24 V DC with Control Programmable PLC and Integrated Display Automatic Coolant Transfer Filter & Coolant Level Alarm / Monitoring Security Equipment According To EC Regulation PowerStream / Jonathan Smith / 09-2010 Length Width Height 950 mm 550 mm 1200 mm

HPC PowerStream SA – Price list

High Presure Pump Options (Required) Emulsion Or Oil Applications

70 Bar 30 l/min (Brinkmann Screw Pump) 70 Bar 45 l/min (Brinkmann Screw Pump) 140 Bar 20 l/min (Brinkmann Screw Pump)

Oil Only Applications

70 Bar 30 l/min (Eaton Gear Pump) 140 Bar 20 l/min (Eaton Gear Pump)

Packing

1 Pallet PowerStream / Jonathan Smith / 09-2010

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HPC PowerStream SA – Price list

Configuration Options

Heat Exchanger 8 Port Solenoid Controlled Manifold (Total System 8 Outlets) Special Colour (One Colour) Special Colours (Two Colours) Additional Set Pressure Option (Manual Hydraulic Valve Control)

Consumables

· 10 Micron Filter Bag Ø210 mm x 750 mm (Per Outlet)

---- ---- ---- ---- ---- ---- Standard Installation Kit

Power Cable To Machine Tool Interface (Signal) Cable To Machine Tool Transfer Hose From Machine Tool Tank To PowerStream SA High Pressure Hose To Machine Tool (One Required Per Outlet)

NOTE: LNS can not supply any internal piping for the Machine Tool

Prices ex-works, Barnsley, without assembly, installation and taxes

Application Specific, Price On Request

PowerStream / Jonathan Smith / 09-2010

HPC PowerStream SA – Order / Quote Form PowerStream / Jonathan Smith / 09-2010

HPC PowerStream SA – Order / Quote Form

Electrical Cable, Transfer and High Pressure Hose Requirements (Price on Request):

Power Cable (Comes with connection to PowerStream) : Required : Yes No Signal Cable Required : (Comes with connection to PowerStream) Yes No : m m Connection required: (for Machine tool) Coolant Transfer Hose (Comes with connection to PowerStream): Required : Yes No m Connection required: (for Machine tool) High Pressure Output Hoses (Comes with connection to PowerStream) : Required : 1 2 3 4 5 6 7 8 m Connection required: (for Machine tool)

Note: LNS does not supply plumbing and interface equipment for inside the machine tool (termination at the machine tool exterior only)

PowerStream / Jonathan Smith / 09-2010

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