Transcript Document
Wood and Plastics 1 Major Topics Classification of Wood Hardwood Softwood Growth of Wood Wood Defects Wood (Lumber) Seasoning/Kiln Drying Moisture Content Cutting 2 Major Topics con’t Wood (Lumber) Decay/Insects Grading Sizing (Nominal vs. Actual) Joints Fasteners Prefabricated Wood (Gluelaminated) 3 Major Topics con’t Plywood Other Panels Waferboard Composite Particleboard OSB (Oriented Strand Board) Plastics 4 Classification of Wood Hardwood – trees which are deciduous (shed broad shaped leaves annually) ex: Birch, Ash, Maple, Oak Softwood – trees which are evergreen (needle-like leaves) ex: Southern Pine, Fir, Spruce, Redwood 5 Growth of Wood Growth is formed from core (pith) in rings. The # of rings and spacing between rings show age and growing conditions of tree. Wood is made of hollow tubular cells running parallel to the long axis of the tree. 6 Wood Defects Common defects include: knots, stain, pitch pockets, decay, and cracks. These defects will impact the visual “grading” of wood products 7 Examples of Defects Wane – irregular rounding caused by cutting too close to outside of log Knot Resin Pocket 8 Lumber Broad term that applies to all finished or semi-finished wood shaped with parallel longitudinal surfaces Nominal piece sizing includes: Board -- 11/2” or less thick and 2” or more wide Dimension – 2” to 5” thick and >2” wide Timbers -- 5” or more thick and wide 9 Lumber Measured in “Board Feet” http://www.woodzone.com/tips/board_feet/board_feet.htm 10 Seasoning/Kiln Drying Seasoning- the process of reducing moisture until a suitable level is achieved (causes shrinking in lumber size) May be seasoned in the air (2-6 months for softwood and may take 4 years for some hardwoods) or by using a kiln A chemical (hygroscopic) may be applied to the wood to keep surface moist to reduce shrinkage cracks (checks) 11 Moisture Content The strength of wood increases as the moisture content (m.c.) decreases M.C. varies depending on the conditions (geographical region & indoor/outdoor) in which the lumber will be used Typically, m.c. does not exceed 19% 12 Cutting Plain-sawed (flat sawed) – lumber which is cut in parallel slides [less waste & cheaper; warps & splits] Edge-sawed – lumber which is cut perpendicular to the exterior of the tree Quarter-sawed – lumber in which the log is 1st cut into quarters and then cut on the diagonal [produces the most attractive wood grains] 13 Decay-Insects Termites – destroy wood by chewing it (chemical or physical barriers should be used to deter them) Fungi – feed on wood fibers leaving wood weakened with rotting Avoid placing untreated wood directly in contact with concrete 14 Pressure-Treated Lumber Must meet all EPA (Environmental Protection Agency) requirements CCA (Chromated Copper Arsenate) is the most common treatment used today 4- EPA approved wood preservatives include Waterborne Oil-borne Creosote Fire-retardant solutions 15 Grading Depends on the appearance ( # of defects) and strength Lumber pieces are marked with a grade stamp Typical stamp includes Grading body (WWP – Western Wood Products Mill identification Grade name (Const – construction) Moisture content Type of wood (D-Fir – Douglas Fir) 16 Sizing (Nominal vs. Actual) Lumber is referred to by nominal size but the actual size is less (see handout) 2”x4” actually measures 1/1/2” x 3 ½” 1” x 8” actually measures ¾” x 71/4” 17 Joints 18 Fasteners Nails, screws, bolts, staples, anchors, and joist hangers are common fasteners Sizes, styles, and finishes (coatings) depend on the intended application Length of nails designated in “pennies” [d] 19 Nails 20 Prefabricated Wood Because of the limitations of size of sawn wood – the gluing of smaller pieces together will enable structural members of virtually any length, cross-section, and desired curves to be made Glu-lam members are widely used in areas of construction using arches (must comply with ANSI 190.1) 21 Glu-Lam Individual laminations are placed so that: Weak spots are separated from each other to avoid concentration of weakness Appearance flaws in wood are hidden within the member End joints between lams are separated from each other to avoid a plane of weakness The strongest wood is placed where stresses are highest 22 Species of Lumber Used for GluLam Douglas Fir Alaska Cedar Spruce-Pine Fir Southern Pine 23 Plywood Plywood is a type of glued, laminated wood. Thin wood layers of laminations are arranged with the grains of each layer perpendicular to the adjacent one. Veneers – the actual laminations consisting of face & back, crossbands, and the inner (core) [see fig 6-20, pg. 176] Usually an odd number of veneers (3-5; may be up to 11) Thickness may range from ¼” – 1 ¼” 24 Advantages of Plywood vs. Sawn Lumber Has great transverse strength which aids in strengthening/bracing entire structure when used over studs, joists, and rafters for wood frame construction Less warping and change due to moisture changes Is more easily bent to form curves for concrete forms or curved wood construction Fabricated in large sheets (4’x8’, typical) which covers larger areas more quickly Can be worked closer to the edges without splitting Desired appearance can be obtained by using thin veneers of high quality wood where they are visible 25 Grades/Types of Plywood 5 basic grades from best to less desirable finished appearance: A, B, C, C plugged, & D 5 species groups (according to stiffness and strength): Group 1 is the strongest/stiffest Types of plywood: interior and exterior Interior- made with glue suitable for indoor use; available in any grade Exterior – made with hot, phenolic resin glue which is unaffected by water & resists weathering; no veneers below C grade used 26 APA – Engineered Wood Products APA – American Plywood Association – key organization for plywood information Website link: http://www.apawood.org/ 27 Other Panels Waferboard Composite Particleboard OSB (Oriented Strand Board) 28 Plastics Usually contain synthetic resins. May also contain plasticizers, fillers, and colorants 2 basic classes of plastics; thermoplastics (no chemical change during heating/cooling) & thermosetting plastics (change chemically when heated and solidify while still hot) Plastic products are strong, light in weight, formable, and resistant to corrosion 29 Thermoplastics Chemical Name Properties Forms/Uses Acrylics (Plexiglas) Transparent, hard, weather-resistant, shatter resistant, easily scratched Cast sheets/Window & skylight glazing Polyethylene Flexible, tough, translucent, low cost, easily scratched; Film thickness measured in “Mils” Film & sheet/Vapor barriers, building enclosing ; Open mesh/ window screen Polystyrene (Styrofoam) Hard, clear, brittle, water- and chemical-resistant, low cost; good insulating properties Tile & sheet/Wall covering & tile Vinyls Tough, wear- and stain-resistant Poly-Vinyl Chloride (PVC) Tile & sheet/Floor & wall tile, sheet covering; Coated glass fiber/ window screen; Plumbing Parts Polyamides (Nylon) Cast/Rollers & Bearings Tough, hard, wear-resistant, expensive 30 Thermosetting Chemical Name Properties Forms/Uses Alkyds Weather-resistant, tough, good adhesive properties Liquid and solid/Surface coatings such as paints, enamels, molded products Melamines Hard, durable, abrasion-resistant, chemical- and heat-resistant Sheets/Decorative laminates, high-pressure laminates, countertops Polyesters Weather- and chemical- resistant, stiff, hard Corrugated and flat translucent laminates, woven glass reinforced/ Window glazing & skylights Epoxy Resins Applied by using brush, trowel, or spraying equipment Waterproofing, joint sealers, protective coatings, adhesive 31