Transcript PowerPoint Template

RJ SPRING RUBBER AND METAL
PARTS MFG. CORP.
Company Profile Presentation
CONTENTS
COMPANY PROFILE
PRODUCTS
PRODUCT APPLICATION
STRATEGIES, MACHINES &
EQUIPMENT
FUTURE PLANS
Page  2
BUSINESS PROFILE
Business Trade Name :
RJ Spring Rubber and Metalparts Mfg. Corp.
Business Address :
171 Nat’l Road, Ortigas Ave. Ext. Brgy. Delapaz, Antipolo City
Nature of Business :
Manufacturer
Plant and Office Area :
Date Established :
Plant : 900 sq.m / Office : 100 sq.m
September 1994
Kind of Ownership :
Corporation
Contact Numbers :
(02) 658-19-87 ; (02) 658-19-51 ; (02) 473-04-33 ; (02) 387-93-15
Fax : (02) 212-05-31
Email :
Website :
Page  3
[email protected] / [email protected]
www.rjspringrubber.com
ABOUT US
Company History and its Operation
As RJ SPRING RUBBER & METAL PARTS MFG., CORP., faces the 21st century, the company takes pride in its work
by using the latest and updated technology available.
Since its start of operation (September of 1994) up to this day, RJ SPRING RUBBER & METAL PARTS MFG., CORP.,
(formerly Iris Spring and Rubber Industries) have been providing rubber, metal and spring components/items to various
clients, serving the clients according to their needs.
We believe that we’ll be able to compete globally in the near future since it is the company’s vision to become a highly
respected fabricator and producer of various rubber and metal spring components/items.
The company assures its clients of their satisfaction by addressing their needs and requirements in a timely manner. At
its early stage, RJ was able to capture almost 75% of the total market requirement for Automotive, Appliances,
Electronics, Bottling, Shipping and Mining industries merely because of its COMMITMENT IN TOTAL CUSTOMER
SATISFACTION. In this regard, it is thus projected, that it won’t take too long for RJ to rise into prominence and gain
the stature as one of the most reliable and prestigious player in the manufacturing industry.
The company safety and product quality. An open communication policy is practiced throughout the company wherein
the personnel are encouraged to air their problems and resolve them at the earliest possible time. At the early stage,
RJ’s production is strongly determined to lead in this industry by its new management style and system of operation. Its
simple organized structure, office procedures, and policies reflect a new enterprising industry, but still concerned on
work volume capacity and efficiency already reached a level of about 3 to 4 tons per month with zero accident
reported.
As of Today, the company is already ISO 19001:2000 & ISO 14001:2004 Certified under SGS Philippines.
Page  4
MISSION AND VISION
QUALITY AND ENVIRONMENTAL POLICY
We, at RJ SPRING RUBBER & METAL PARTS MFG., CORP., believe that the establishment of an
effective quality and environmental management system will help our company achieve its vision of
becoming a highly respected fabricator and manufacturer of various rubber and metal spring
components/items.
The company is strongly determined to lead in this industry by providing satisfaction to our customers and
complying with all applicable environmental laws and other requirements that we subscribe to. We will
achieve this by:
 Addressing the needs and expectations of our customers in a timely manner;
 Continually improving our processes and manpower through innovation training
 Continually raising quality and environmental awareness within the Company and our customers &
suppliers as well;
 Developing sound practices for effective waste management and proper consumption of electricity .
It is imperative that all personnel understand this policy and that all relevant objectives/targets
formulated are for the continual improvement of the quality and environmental management system.
Page  5
Purpose, Scope and Applicable Standards
Purpose and Scope
This Integrated Quality and Environmental Management System Manual documents RJ Spring
Rubber & Metal Parts Mfg., Corp., quality and environmental systems as a company engaged in the
manufacturing industry, to demonstrate the company’s commitment to consistently provide products
and services that meet customer and regulatory requirements, prevent pollution, and continual
improvement.
This manual establishes compliance with the standards listed in the Applicable Standards section
of this manual. This Quality and EMS Manual applies to all processes and functions within RJ Spring
Rubber & Metal Parts Mfg., Corp., in its Rizal office/plant – manufacture of spring and rubber.
Applicable Standards
 ISO 9001: 2000, Quality Management System
 ISO 14001: 2004, Environmental Management Systems
Exclusion:
 ISO 9001:2000 Section 7.3 –Design and/or Development, including all subsections within these clauses.
 ISO 9001:2000 Section 7.5.2 – Validation of Processes for Production and
Service Provision and all
subsections within these clauses.
 Justification: RJ Spring Rubber & Metal Parts Mfg., Corp., does not design or develop the products it
produces. All product specifications are defined by customers.
Page  6
Certification, Awards and Recognition
Certified by ISO : 14001:2004 and 9001:2000
2006 Outstanding Local Suppliers – Isuzu Philippines Corporation
Best in Quality Award – Sharp Philippines Corporation
2004 Appreciation Award for Excellence – Sharp Philippines Corporation
Page  7
2009 ZERO Delay in Delivery – Isuzu Philippines Corporation
BUSINESS PROCESS CHART
Customer
Business
Planning
Order Handling
Warehousing &
Maintenance
Management Responsibility &
Resource Management Plan
Product/Service Realization (Do)
Monitoring & Measurement (Check-Act)
Page  8
Manufacturing
Admin
Inspection &
Delivery
Subcon Plating &
Testing
Customer
Review and
Improvement
PRODUCT SALES CONTRIBUTION
Fabrication
20%
Spring
30%
Spring
Rubber
Stamping
Parts
20%
Stamping Parts
Fabrication
Rubber
30%
Page  9
PART SALES CONTRIBUTION
50
45
40
35
30
25
20
15
10
5
0
Automotive
Companies
Page  10
Bottling
Companies
Electronics
Companies
Pharmaceuticals
Food Companies
Others
CUSTOMER SALES AND CONTRIBUTIONS
Isuzu
10%
Toyota
10%
Winterpine
5%
50%
5%
Asiawide
Refreshments
SMC
10%
10%
Suzuki
YY Industrial
Page  11
MAJOR CUSTOMERS
France
It’s Precision Ltd. Singapore
Autoventions Marketing Corp.
OE Works
Thailand
Page  12
Interphil Laboratories.
TARGET CLIENTS
1
Automotive Industries
2
Electronics Industries
3
Bottling Companies
4
Food Companies
5
Construction Industries
6
Pharmaceuticals
7
Hardware
Page  13
CONTENTS
COMPANY PROFILE
PRODUCTS
PRODUCT APPLICATION
STRATEGIES, MACHINES &
EQUIPMENTS
FUTURE PLANS
Page  14
PRODUCT CATEGORIES
Springs
Spring
BENDED WIRES
Stamping Parts
Rubber
Fabrication
Page  15
SPRING PRODUCTS
Tension Spring
Compression Spring
Page  16
SPRING PRODUCTS
Coil Spring
Danly Spring
Page  17
SPRING PRODUCTS
Special Type Spring
Extension Spring
Page  18
Torsion Spring
Hose Clips
PRODUCTS CATEGORIES
Spring
BENDED WIRES
Stamping Parts
Rubber
Fabrication
Page  19
BENDED WIRES PRODUCTS
Seat Frames
Doorlinks
Page  20
Star Type Ring
PRODUCT CATEGORIES
Spring
BENDED WIRES
Stamping Parts
Rubber
Fabrication
Page  21
STAMPING PARTS PRODUCTS
Page  22
PRODUCTS CATEGORIES
Spring
BENDED WIRES
Stamping Parts
Rubber
Fabrication
Page  23
RUBBER PRODUCTS
Page  24
RUBBER PRODUCTS
Page  25
PRODUCT CATEGORIES
Spring
BENDED WIRES
Stamping Parts
Rubber
Fabrication
Page  26
FABRICATION
Page  27
CONTENTS
COMPANY PROFILE
PRODUCTS
PRODUCT APPLICATION
STRATEGIES, MACHINES &
EQUIPMENTS
FUTURE PLANS
Page  28
PRODUCT APPLICATION
Adjuster Spring
Seat Frames
Page  29
PRODUCT APPLICATION
Bracket for Step Board
Star Type Ring
Page  30
Battery Clamp
PRODUCT APPLICATION
Battery Clamp and Tension Rod Battery Carrier
Rubber for Assist Grip (Finisher Assist Grip)
Rubber Mud Guard Skirt
Buffer Door
Doorlinks
Page  31
Hoseclip and Rectagular Washer
CONTENTS
COMPANY PROFILE
PRODUCTS
PRODUCT APPLICATION
STRATEGIES, MACHINES &
EQUIPMENTS
FUTURE PLANS
Page  32
STRATEGIES
SUCCESS
RESPONSE TO CUSTOMERS
COMPLAIN Check
CHEAPER COST
Completely
&
ISO 9001 REDUCE ACCURATE
Completely
TOOLS AND EQUIPMENT
SUPPORT Find Out
RE-USE,RECYCLE ONTIME
Safety First
TECHNICAL SUPPORT
ISO 14001 V.A.V.E
DELIVERY
=
Q
U
A
L
I
T
Y
Page  33
C
O
S
T
D
E
L
I
V
E
R
Y
5’S
T
E
C
H
N
I
C
A
L
S
A
F
E
T
Y
STRATEGIES
 Contingency Plan
Category
Potential Risk
Material shortage due to:
Material
Machine
Mold
Man
Power
Outage
Fire
Page  34
1.
Delivery Delay
2.
Uncontrollable Reason
Machine Breakdown
Mold Damage
Containment Plan
1.
Give 3 months forecast to suppliers
Maintain Stock Level Finish Goods
2.
Regular Visits to local suppliers
1 month Buffer Stock
3.
Monitor suppliers performance on a monthly
basis
1.
Strictly follow machine preventive maintenance
program
2.
Maintain stock of commonly used spare parts of
machines
1.
Conduct Trial for alternative machine
2.
Keep back up sub con incase
alternative machine is available
Conduct Immediate mold repair
1. Rj spring has internal mold repair capability
Line Stoppage due to labor
problem
Electrical Supply breakdown
Occurrence of Fire
Preventative Measures
Standby Generator is available incase of
power outage
Implement Emergency Response
Procedure
Conduct mold preventative maintenance after
each production
1.
Strengthen labor management council activities.
2.
Regular LMC meetings (twice a month) to
discuss LMC concerns and to address labor
issue
1.
Continue conducting substation preventative
maintenance
2.
Quarterly check up of electrical circuit breakers
to check for any abnormality
1.
Continue to implement monthly 5’s & safety
patrol to verify that all safety measures are
implemented.
2.
Strictly follow external audit advise and
improvement suggestions.
Machines and Equipments
 Mechanical Power Press
Die Size
Date
Purchased
Tons
Japan
Jan. 2002
10
Mech. Power Press
Japan
Jan. 2002
25
Japan
Nov. 2008
Japan
Brand
Type
Die Clearance
Machine Qty.
Min
Max
8”
6”
8”
2
Mech. Power Press
14”
11”
14”
2
60
Mech. Power Press
29”
15”
17”
1
Nov. 2008
30
Mech. Power Press
16”
12”
14”
1
Taiwan
Nov. 2008
80
Mech. Power Press
20”
16”
18”
1
Japan
Jan. 2009
150
Mech. Power Press
Page  35
1
Machines and Equipments
 Rubber Press
Mould Size
Date
Purchased
Capacity
Japan
May. 2001
3 HP
Japan
May. 2001
Assembled
May. 2001
Brand
Page  36
Type
Machine Qty.
Min
Max
Hydraulic
8x8
14x14
2
3 HP
Hydraulic
8x8
14x14
1
3 HP
Semi Hydraulic
6x6
12x12
2
Machines and Equipments
 Automatic Coiling Machines
Brand
Date
Purchased
Capacity
Type/Kind
Germany
Nov. 2008
3 HP
Germany
Nov. 2008
Germany
Germany
Die Size
Machine Qty.
Min
Max
Wafios
0.8mm
3.0mm
1
3 HP
Wafios
1.0mm
3.0mm
1
Nov. 2008
3 HP
Wafios
1.0mm
5.0mm
1
Nov. 2008
1 HP
Hokuyo
0.3mm
1.0mm
1
- It can produce hundred thousands of spring per day.
Page  37
Machines and Equipments
 Manual Coiling Machines
Die Size
Date
Purchased
Capacity
Assembled
Jan. 2002
1 HP
Assembled
Jan. 2002
Assembled
Brand
Type/Kind
Clearance
Machine Qty.
Min
Max
Manual
0.3mm
1.2mm
2
1 HP
Manual
1.0mm
3.0mm
4
Jan. 2002
1 HP
Manual
3.0mm
8.0mm
5
Assembled
Jan. 2002
3 HP
Manual
8.0mm
12.0mm
3
Assembled
Jan. 2002
3 HP
Manual
12.0mm
50.0mm
1
Page  38
Machines and Equipments
 Machines for Fabrication (In-House)
Brand
Date Purchased
Size/Capacity
Type/Kind
Machine Qty.
Japan
Nov. 2008
3 FT/3 HP
Conventional Lathe Machine
1
Japan
Nov. 2008
6 FT/4 HP
Conventional Lathe Machine
1
Japan
Jan. 2001
3 FT/3 HP
Conventional Lathe Machine
1
Japan
Jan. 2004
3HP
Vertical Milling Machine
1
Japan
Nov. 2008
3HP
Conventional Lathe Machine
1
Germany
May. 2004
3HP
Migweld
1
China
Nov. 2008
3HP
Power Saw
1
Japan
Nov. 2009
Surface Grinder
1
Page  39
Technical Support Equipments
Durometer
(Hardness Tester)
Digital Caliper
Micrometer
Page  40
Vernier Height Gauge
Digital Weighing Scale
CONTENTS
COMPANY PROFILE
PRODUCTS
PRODUCT APPLICATION
STRATEGIES, MACHINES &
EQUIPMENTS
FUTURE PLANS
Page  41
Future Plans
ACTIVITY
Allocation of budget for
plant construction at
laguna plant
Start of plant
construction
Transfer of machine &
production line
Page  42
2010
2011
2012
Future Plans
LOAD TESTING
MACHINES
Page  43
Future Plans
CNC SPRING MAKING
AND COILING MACHINE
Page  44
CNC WIRE BENDING
MACHINE
Page  45