Transcript Eric Shipley Field Sales Manager North America Macawber

Presented By:
Marketing Division
Macawber Engineering
30 Years of Excellence
Teresa McConnell
Lee Suckling
Andrew Chen
Marketing Manager
Director, Sales & Application Engineering
Sales Manager
North America
Mactenn Systems Ltd
Macawber China
Macawber Engineering, Inc.
A Macawber Group Company
A Macawber Group Company
Sudbury, Suffolk, UK
Fengxian, Shanghai, China
Tel:+44 (0)1787 882 422
Tel: (021) 57160541
Mob:+44 07985 584 369
Mobile: (135) 12124005
Fax:+44 (0)1787 882 433
Fax: (021) 57160248
Email: [email protected]
Email: [email protected]
Maryville, TN, USA
Tel: (865) 984-5286 ext. 113
Mobile: (865) 621-3407
Fax: (865) 977-4131
Email:[email protected]
InflatekValve®
Specialized Valves for
Process Engineering Solutions
Advanced Valve Technology
for
All Process Engineering
And
All Types of Pneumatic Conveying Systems
Advanced Valve Techn
Macawber Engineering
Group of Companies
Inflatek Valve®
Specialized Valves for Process Engineering Solutions
Process Engineerin
The Most Capable
Process Engineering Valve
In the World. Period.
• Mactenn Inflatek Valve® Technology
• Features of Mactenn Technology
• Mactenn’s Competitive Advantages
• Mactenn’s Experience
Inflatek Valve®
Specialized Valves for Process Engineering Solutions
Our Philosophy
The Mactenn Standard
• Low Velocity
• Low Wear
• Dense Phase
• Low Maintenance
• Automated
• Specialized Inflatek Valve
Macawber
Standard
• Continuous Cycling
Absolute Highest Efficiency
THE MACTENN STANDARD:
Low Velocity – Dense Phase – Automated – Continuous Cycling
Low Wear – Low Maintenance – Specialized Dome Valve – Absolute Highest Efficiency
Inflatek Valve®
Inflatek Valve®
•
Seal Self-Compensates for Wear
•
Valve Closes Thru Material Column
•
Low Maintenance, Fast Replace Time
•
Temperatures up to 1000ºC (1800ºF)
Specialized Valves for Process Engineering Solutions
Dome Valve
THE MACTENN STANDARD:
Low Velocity – Dense Phase – Automated – Continuous Cycling
Low Wear – Low Maintenance – Specialized Dome Valve – Absolute Highest Efficiency
®
Typical Product Break-Down
Inflatek Valve®
Specialized Valves for Process Engineering Solutions
Custom Temperature Ranges
350ºC
(660ºF)
PH2 – Fully Water-cooled Valve Solution
Water Cooled Top Plate and Dome
280ºC
(536ºF)
PH1 – Partially Water-cooled Valve Solution
Water Cooled Top Plate Only
200ºC
(392ºF)
PHV – Advanced Seal Material Valve Solution
Silicone and Other Elastomers to Withstand Higher Temps.
110ºC
(230ºF)
PHO – Standard Valve Solution
Standard Neoprene Inflatable Seal
Tens of 1000s of Installations World-Wide since 1977
0ºC
(32ºF)
and
Below
Temperature Duty, Size Range and Valve Life to Satisfy
Every Conveying and Process Engineering Requirement
Inflatek Valve®
Specialized Valves for Process Engineering Solutions
Technology Advantages
•
Sizes from 50mm – 600mm (2” – 24”)
•
Pressure Duty to 43 bar (600 psi)
•
Inline or Bulkhead Configurations
•
Cast or Stainless Construction
(Cast SA278 Cast, 304 SS, 316 SS)
Model Shown: 200mm (8”) PH2 Inflatek Valve®
Cast Construction with Water Cooled Top Plate
Options Include: CON 2 and CON 3 Control Options
for Fail-Safe Close Operation, Open/Close Position
Confirmation. Water-cooled Top Plate enables valve
operation in environments up to 280ºC (536ºF).
•
Lubricated for Life Bearings
•
Double Acting Actuator
•
Zero Contact Proximity Switch
•
Wide Range of Seal Elastomers
THE MACTENN STANDARD:
Low Velocity – Dense Phase – Automated – Continuous Cycling
Low Wear – Low Maintenance – Specialized Dome Valve – Absolute Highest Efficiency
Inflatek Valve®
Specialized Valves for Process Engineering Solutions
Valve Options
•
Finish Options:
Standard Paint, Mill Finish, Electro-Polish
(SS), Super Finish (SS), High Temp Paint
•
Materials of Construction:
Cast SA278, 304 SS, 316 SS, Teflon Lined
•
Neoprene, Silicone, Viton, EPDM, FDA Rubber
Model Shown: 750mm (30”) PHV Inflatek Valve®
316SS Construction with Food Quality Dome
Options Include: CON 1 and CON 3 Control
Options – for Pneumatic Controls Only, Dual
Actuators, Open/Close Position Confirmation, and
Fitted with Seal Protection Ring & Spray Nozzles
Seal Elastomers:
•
Seal Protection – Dome Cleaning:
Carbon Steel, 304 SS, 316 SS
•
Dome Actuator Drive:
Double Acting
THE MACTENN STANDARD:
Low Velocity – Dense Phase – Automated – Continuous Cycling
Low Wear – Low Maintenance – Specialized Dome Valve – Absolute Highest Efficiency
Operating Sequence
InflatekValve®
Inflatek Valve®
Specialized Valves for Process Engineering Solutions
Typical Operating Sequence
Dome
Valve
(1) Seal Pressure Release
(2) Valve Opens
(3) Material Flows Into Vessel
®
(4) Valve Closes
•
•
Valve Operation ONLY Occurs After Seal
Pressure is Released
(5) Seal Pressure Applied
(6) Material Conveying Cycle Begins
Seal and Valve are NOT in Contact During Dome
Movement
Repeat
THE MACTENN STANDARD:
Low Velocity – Dense Phase – Automated – Continuous Cycling
Low Wear – Low Maintenance – Specialized Dome Valve – Absolute Highest Efficiency
Macawber vs. the competition
Inflatek Valve®
Specialized Valves for Process Engineering Solutions
Technology Comparison
Features - Performance - Operation
Macawber Technology
vs.
•
Seal Sequence
Movement under seal
Competitors
Technology
Performance
•
Valve Control
One solenoid vs. two
•
Valve Options
Limited
•
Valve Reliability & Warranty
of 24 Months
Macawber vs. the competition
Performance Comparison
Inflatek Valve®
Specialized Valves for Process Engineering Solutions
Performanc
THE MACTENN STANDARD:
Low Velocity – Dense Phase – Automated – Continuous Cycling
Low Wear – Low Maintenance – Specialized Dome Valve – Absolute Highest Efficiency
Macawber vs. the competition
Seal Comparison
Inflatek Valve®
Specialized Valves for Process Engineering Solutions
Seal Action
THE MACTENN STANDARD:
Low Velocity – Dense Phase – Automated – Continuous Cycling
Low Wear – Low Maintenance – Specialized Dome Valve – Absolute Highest Efficiency
Inflatek Valve® Users
North America
Alcoa Aluminum Co., Alcoa, TN
Material: Alumina Oxide
Ford Motor Company, Dearborn, MI
Material: Ash Handling
Exxon Corporation, Irving, TX
Material: Catalyst Reactors
General Electric, Fairfield, CT
Material: Sand Handling
Hershey, Hershey, PA
Material: Various Nuts (edible)
US D.O.E., Hanford, WA
Material: Coal Fuel
Sierra Pacific, Reno, NV
Material: Gassifier Let Down, 20 bar
Clow Water Systems, Coshocton, OH
Material: Cement
Inflatek Valve®
Specialized Valves for Process Engineering Solutions
Gudgeon Brothers, London, Ontario
Material: Sand
P.T. Inco, Sudbury, Ontario
Material: Nickel Laterite, Ore Dust
Alcan Inc., Alma, Quebec
Material: Coke, Coke Dust, Alumina
Qit-Fer et Titane Inc., Tracey, Quebec
Material: Lime, Anthracite
Ontario Hydro, Nanticoke, Ontario
Material: Fly Ash
Materias Primas, Neuvo Leon, Mexico
Material: Sand
Techflow, Coahuila, Mexico
Material: Coal Ash
Minera Autlan, Col el Tenayo, Mexico
Material: Maganese Dioxide
Inflatek Valve® Users
Inflatek Valve®
Specialized Valves for Process Engineering Solutions
UK & Europe
Omya, Chaddesden Derby, UK
Material: Gypsum
Fiddlers Ferry Power Station, UK
Material: Fly Ash
Cottam Power, Sudbury, Suffolk, UK
Material: Fly Ash
Blue Circle Cement, Sudbury, Suffolk, UK
Material: Cement
Air Products, Cheshire, UK
Material: Silica
Cape Calsil, Acton, Sudbury, UK
Material: Perlite
Fairport, Halstead, Essex, UK
Material: Sodium Bicarbonate
Cerestar, Krefeld, Germany
Material: Starch Cake
Plaskon Material, Jurong, Spain
Material: Sand
Boliden Metall, Skelleftehamn, Sweeden
Material: Additive Injection
Oscar Kihm, Switzerland
Material: Bottom Ash
Union Carbide, Milano, Italy
Material: Pet Coke
Weatherford Mediterranea, Milan, Italy
Material: Sand
ISOMat, Thessaloniki, Greece
Material: Wall Plaster
Inflatek Valve® Users
Asia & Australia
Blue Circle, NSW, Australia
Material: Cement
Green Island Cement, Hong Kong
Material: Cement
Inflatek Valve®
Specialized Valves for Process Engineering Solutions
Beijing Futong, Mongolia
Material: Ash
北京
Jiangsu NDZ Tech Co., Wuhan, China
Material: Iron Oxide
江苏
Mitsubishi Heavy Industries, Japan
DaYe Non-Ferrous Metal Co., DaYe, China
Material: Cement
Material: Steel Smelt Ash
Dongyang P&F Ltd., Seoul, South Korea
东阳
Material: BPA Dust
D.A.N. Maring, Selangor, Malaysia
Material: Coal / Pet. Coke
Plaskon, Singapore
Material: Sand
Cockburn Cement, WA, Australia
Model 20/12-8 Cementveyor - Cement
30 T/H x 100m
大冶
Beijing Steel Institute, Beijing, China
Material: Steel Smelt Ash
北京
Beijing Jiatong Yangguang, Beijing China
Material: Steel Smelt Ash
北京
XiangGuang Copper, Shandong, China
Material: Copper Concentrate
新钢
Shaoxin Litie, Shaoxin, China
Material: Iron Oxide
绍兴
Inflatek Valve®
World-Wide Capability
Specialized Valves for Process Engineering Solutions
Macawber Group Companies
USA, UK, China, India
Macawber Group Licensees
Brazil, Australia
Macawber Group Associates
Canada, Mexico , Japan, Taiwan
Macawber Group International Representatives
All Across the Globe
www.mactenn.com
www.macawber.com
Inflatek Valve®
Specialized Valves for
Process Engineering Solutions
Advanced Pneumatic Con
Thank You for Your Time
Macawber Engineering
Group of Companies