Transcript Begg & Co Thermoplastics Ltd.

Begg & Co Thermoplastics Ltd.
Creative Masterbatches & Raw Materials
Mould Perfect
Darren Wadsworth
July 2006
Toxicology
Food Contact Status
• United States (FDA): Food Contact Substance
Notification
• Europe: Food Contact Materials Directive.
• Japan: JHOSPA Positive List Approval.
Polymer Suitability
Polypropylenes
TPO
HDPE
Air Ventilation Section
PP Homo
2 Impression – 370 T press
1% Mould Perfect added.
•Cycle Time Reduced by 28%
Process Issue
Slow cycle time
Mould Perfect Monthly savings
£ 5,848 & 8 days of machine time
Order Size
Total Component Cost
Machine Time( Hours)
Days
Saving / Order
Saved Machine Time (days)
110,300
£28,800.56
720.0
30.0
£5,848
8.3
1st aid box
PP Homo
2 Impression – 370 T press
1% Mould Perfect added.
•Cycle Time Reduced by 23%
Process Issue
Slow cycle time
Mould Perfect Monthly savings
£ 5,445 & 7 days of machine time
Order Size
Total Component Cost
Machine Time( Hours)
Days
Saving / Order
Saved Machine Time (days)
152,600
£28,824.44
720.6
30.0
£5,445
7.1
Automotive Parts
PP Homo Door panel
2 Impression – 1100 T press
Process Issue
•Sink Marks at gate
•Slow cycle time
1% Mould Perfect added.
•Cycle Time Reduced by 23%
•Sink Maerks removed
Mould Perfect Monthly savings
£ 10,932 & 7 days of machine time
Order Size
Total Component Cost
Machine Time( Hours)
Days
Saving / Order
Saved Machine Time (days)
64,850
£57,644.44
720.6
30.0
£10,932
7.0
PP Hinged Box
PP Homo
1 Impression – 350 T press
Process Issue
•Poor clip action
1% Mould Perfect added.
•Cycle Time Reduced by 60%
(35 secs to 14 secs)
•Improved clip action
Mould Perfect Monthly savings
£12,893 & 16 days of machine time
Order Size
Total Component Cost
Machine Time( Hours)
Days
Saving / Order
Saved Machine Time (days)
64,850
£22,067.01
630.5
26.3
£12,893
15.8
PP Knife Handle
PP CO
2 Impression – 175 T press
1% Mould Perfect added.
•Cycle Time Reduced by 17%
Process Issues
•Internal voids, distortion &
slow cycle time
•Internal voids & distortion
eliminated
Mould Perfect Monthly savings
£ 2,875 & 5.2 days of machine time
Order Size
Total Component Cost
Machine Time( Hours)
Days
Saving / Order
Saved Machine Time (days)
69,200
£18,741.67
720.8
30.0
£2,875
5.2
PP CD Case
PP Homo
1 Impression – Hot Runner
Process Issue
•Extreme distortion and
nibs on injection points
1% Mould Perfect added.
•Cycle Time Reduced by 32%
(23.4 secs to 16 secs)
•Distortion & nib issue resolved
Mould Perfect Monthly savings
£3,635 & 9.5 days of machine time
Order Size
Total Component Cost
Machine Time( Hours)
Days
Saving / Order
Saved Machine Time (days)
110,700
£12,951.90
719.6
30.0
£3,635
9.5
PP Snow Shovel
PP CO & Blowing agent
1 Impression – 800 T press
1% Mould Perfect added.
•Cycle Time Reduced by 25%
Process Issue
•Long cycle & off line cooling
•Faster cycle and less off line
cooling required
Mould Perfect Monthly savings
£4,990 & 7.5 days of machine time
Order Size
Total Component Cost
Machine Time( Hours)
Days
Saving / Order
Saved Machine Time (days)
32,400
£32,400.00
720.0
30.0
£4,990
7.5
PP Threaded Closure
PP Homo
24 Impression – Hot Runner
Process Issue
•4% Reject rate due to “Oval”
caps & slow cycle time
1% Mould Perfect added.
•Cycle Time Reduced by 18%
(8.5 secs to 7 secs)
•Ovality & rejects reduced from
4% to 1%
Mould Perfect Monthly savings
£ 3,692 & 6 days of machine time
Order Size
7,020,000
Total Component Cost
£28,777.26
Machine Time( Hours)
719.4
Days
30.0
Saving / Order
£3,692.26
Saved Machine Time (days)
6.0
Contacts
Bill Begg - Managing Director
Tel 0208 310 1236
Mobile 0797 327 1109
Madde Nicholls - Financial Director
Tel 0208 310 1236
Mobile 0797 078 2211
[email protected]
[email protected]
Mary Gould - Sales Director
Tel 0208 310 1236
Mobile 07778 184 643
Home tel. 01984 629 182
Mark West - Quality and Operations Director
Tel 0208 310 1236
Mobile 07880 715 139
[email protected]
[email protected]
Paula Neal - Sales Office Manager
Tel 0208 310 1236
Mobile 07766 491 805
[email protected]
Darren Wadsworth – Technical Sales Executive
Mobile 07782 338 155
[email protected]
www.beggandco.com