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DESIGN AND APPLICATION OF THE POWER PLANT PERFORMANCE MONITORING AND EVALUATION SYSTEM (PERİDSİS) TERMİK SANTRAL PERFORMANS İZLEME VE DEĞERLENDİRME SİSTEM TASARIMI VE UYGULAMASI 1 (PERİDSİS) Customer Foundation: ELECTRICITY GENERATION COMPANY (EÜAŞ) Administrator Foundation: YILDIZ TECHNICAL UNIVERSITY (YTU) Executive Foundations: YILDIZ TECHNICAL UNIVERSITY (YTU) TUBITAK-MAM TERMİK SANTRAL PERFORMANS İZLEME VE DEĞERLENDİRME SİSTEM TASARIMI VE UYGULAMASI 2 (PERİDSİS) Support Program : TUBITAK 1007 Public Institutions Research Funding Program Start date 01.03.2011 Ending date 01.03.2013 Project duration 24 Months Project budget 2.636.627 TL TERMİK SANTRAL PERFORMANS İZLEME VE DEĞERLENDİRME SİSTEM TASARIMI VE UYGULAMASI 3 (PERİDSİS) WHAT IS PERFORMANCE MONITORING SYSTEM? Performance monitoring system of power plant states evaluation of plant production capacity and efficiency with measured data at that time. Performance monitoring is a system which shows decrease of plant’s and equipment performances to the operator. GAZ TÜRBİNİ Beklenen Performans Beklenen Değer Gerçek Performans Anma Değeri MWe Ölçülen Değer T ölçülen T ref Giriş Sıcaklığı TERMİK SANTRAL PERFORMANS İZLEME VE DEĞERLENDİRME SİSTEM TASARIMI VE UYGULAMASI (PERİDSİS) AIM OF THE PROJECT Aim of this project is to design of a power plant performance monitoring and evaluation system and to implement it to a plant. Power plant performance monitoring and evaluation system monitors mechanical, hydraulic and thermodynamic parameters, which are measured and affects of them to the plant’s performance. System also compares the real performance of the plant with the reference performance criterias. TERMİK SANTRAL PERFORMANS İZLEME VE DEĞERLENDİRME SİSTEM TASARIMI VE UYGULAMASI 5 (PERİDSİS) AIM OF THE PROJECT • To inform the operator about the real performance levels of the equipments by using the data taken from monitoring and evaluation system of the plant’s . TERMİK SANTRAL PERFORMANS İZLEME VE DEĞERLENDİRME SİSTEM TASARIMI VE UYGULAMASI 6 (PERİDSİS) AIM OF THE PROJECT • To diagnose the problems about the power plant performance. • To determine the parameters that cause degradation of the performance. • To represent fast, easy and human independent solutions to the operator. • To help the operator for generating a planned maintenance program on the equipment basis. TERMİK SANTRAL PERFORMANS İZLEME VE DEĞERLENDİRME SİSTEM TASARIMI VE UYGULAMASI 7 (PERİDSİS) AIM OF THE PROJECT • To determine the causes of possible boiler pipe deformations and to increase the power production ability of the plant. TERMİK SANTRAL PERFORMANS İZLEME VE DEĞERLENDİRME SİSTEM TASARIMI VE UYGULAMASI 8 (PERİDSİS) AIM OF THE PROJECT • To create an infrastructure for designing of local power plant monitoring system that is possible to apply for all plants. • To maintain a local performance monitoring system which will be installed by Turkish companies. TERMİK SANTRAL PERFORMANS İZLEME VE DEĞERLENDİRME SİSTEM TASARIMI VE UYGULAMASI 9 (PERİDSİS) SCOPE OF THE PROJECT • To design a local monitoring and evaluation system for Ambarlı Combined Cycle and Yatağan Coal Fired Power Plants. • To implement this system to Ambarlı Combined Cycle Power Plant. TERMİK SANTRAL PERFORMANS İZLEME VE DEĞERLENDİRME SİSTEM TASARIMI VE UYGULAMASI10 (PERİDSİS) SCOPE OF THE PROJECT • Investigating of available performance monitoring systems all over the world. • Investigating the relevant standards. • Preparing the simulations of the power plants. • Determining the equipment which affect the performance and their effect 45 levels. 10 5 49 Ara Kızdırm a OBT 35 ABT 34 2 11 3 42 4 12 6 7 8 4 9 46 30 28 55 47 43 29 52 1 44 12 ata Kol. 46 Kazan 48 31 13 27 Gland Buharları YBT 6 14 32 7 8 33 9 41 26 23 24 22 21 20 19 15 16 18 39 36 37 38 25 40 17 51 TERMİK SANTRAL PERFORMANS İZLEME VE DEĞERLENDİRME SİSTEM TASARIMI VE UYGULAMASI11 (PERİDSİS) SCOPE OF THE PROJECT • Determining the performance of equipment at different working conditions • Developing an economic model which calculates the cost of the degradation of equipment and all plant. • Investigating the existing measurement devices and their locations, and determining the need of new measurement tools. • Determining the locations of new measurement tools and planning of their installations. TERMİK SANTRAL PERFORMANS İZLEME VE DEĞERLENDİRME SİSTEM TASARIMI VE UYGULAMASI12 (PERİDSİS) SCOPE OF THE PROJECT • Investigating the causes of the boiler pipe failures and increasing the power production ability of the plant. • Preparing a software that will help the operator. This software will; – show and compare the expected performance of equipment and overall plant. – show the reasons, effects and possible solutions that causes degradation of the equipment. – calculate the cost of degradations. • Installing, testing, calibrating and submitting of the developed performance monitoring system to the Ambarlı Combined Cycle Power Plant. TERMİK SANTRAL PERFORMANS İZLEME VE DEĞERLENDİRME SİSTEM TASARIMI VE UYGULAMASI13 (PERİDSİS) OUTPUTS OF THE PROJECT Outputs of the projects: • Design of the power plant performance monitoring and evaluation system • Software of the power plant performance monitoring and evaluation system • Application of the power plant performance monitoring and evaluation system • The essential specification for the installation of the system • Design guide and algorithms of the monitoring system • List of the parameters that affect the plant performance and their impact analyses. • Economic analysis for performance degradation of the equipment. • Deformation analysis of boiler pipes. TERMİK SANTRAL PERFORMANS İZLEME VE DEĞERLENDİRME SİSTEM TASARIMI VE UYGULAMASI14 (PERİDSİS) OUTPUTS OF THE PROJECT • Designed system will; – monitor of the power plant with real time graphics. – maintain possibility of performance monitoring on the basis of equipment to the operator. – compare the existing performance with expected performance. – Diagnose and give the solution offers before the problems come into existence in the plant. TERMİK SANTRAL PERFORMANS İZLEME VE DEĞERLENDİRME SİSTEM TASARIMI VE UYGULAMASI (PERİDSİS) CONTACT: Assoc. Prof. Dr. Hasan Hüseyin ERDEM YILDIZ TECHNICAL UNIVERSITY DEPARTMENT OF MECHANICAL ENGINEERING Beşiktaş/İSTANBUL Tel: +90 212 3832907 e-mail: [email protected] TERMİK SANTRAL PERFORMANS İZLEME VE DEĞERLENDİRME SİSTEM TASARIMI VE UYGULAMASI (PERİDSİS)