February 05-kapila - Wayne State University

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Transcript February 05-kapila - Wayne State University

Research Updates

Kapila Wadumesthrige 02/05/08

Engine testing (Kapila, Sidong, Mark and Nick)

• • – – – –

Frequency corrected @ 83.9 hrs 83.9 hrs to 148.2 hrs : 30 kW (60% of Full Load, ULSD) Total 64 hrs (as of 02/05/2008) 176 hrs of testing remaining ( 4.4 weeks)

Load bank circuit breaker tripped ( Ran engine ~ one hour without load)

Need in-lab monitoring system (PC Anywhere, E-mail alert system) Data averaging software installed Smoke meter

No smoke density / smoke opacity data

Need another shutter in light source side

• •

Remove EGT TC and mount in a different place Exhaust gas purge lines

Lubricant oil Analysis :

• Viscosity- ASTM D 445, 40 C and 100 C • Total base number - D 4739. • Total acid number by ASTM D 664 • Oil Dilution – D 3524 • Pentane Insolubles (%P)- ASTM D 893 • Free Metal analysis- ASTM D 5185 (ICP)

Standard Practice for Condition Monitoring of Used Lubricants by Trend Analysis Using FTIR Spectrometry ASTM E 2412-04 • Carbonyl components 1675 -1800 cm -1 • Water in crank case oil 3500 -3150 cm -1 • Nitrate components 1600 -1650 cm -1 • Antiware components (ZDDP) 960 -1025 cm -1 • Gasoline (ZDDP) 744 -755 cm -1 • Diesel (JP-5, JP-8) 805 -815 cm -1 • EG Coolant 1030 -1100 cm -1 • Soot Loading Absorbance intensity at 2000 cm -1

New Lube Oil ULSD

New Lube Oil ULSD

Soot Analysis • Soot in Lube Oil • Soot in Exhaust Gas

Future Work

• • • • Engine Wear Metal Analysis – (ICP AES) ASTM D 5185-05 (Kapila/Nick) Smoke Meter (Mark) PC Anywhere set-up (Sidong) Get ready for S-8 testing (Kapila) – Flush RKA and Titan Fuel Tanks – NELCO 5403 Additive mixing – Calibrate Flow meters for S-8 – Density Measurement for S-8 (Nick) • Lube analysis and Fuel Injection System wear analysis (Nick/Mark) • Protocol for Soot Analysis (Kapila/Nick)

• Investigation of DCN – Paper Revised – Accelerated oxidation under reflux condition (Chay finished Cotton Seed BD test) – IR Analysis of oxidative products

Oxidation under Rancimat Conditions

Oxidation under Reflux Conditions

99.83

99.7

98.9

%T 98.8

98.7

98.6

98.5

98.4

98.3

98.2

98.1

98.0

97.9

99.6

99.5

99.4

99.3

99.2

99.1

99.0

97.80

4000.0

3900 3800 3700

120 Min

3600 cm-1 3500

210 Min

3400 3300 3200 3100.0

Future work

• ICP testing • Experimental outlines for AOCS abstracts