Transcript Folie 1

Automation and Drives
SINUMERIK 802D sl
Overview
Example
Hardware
Start-up
CNC
HMI
PLC
Basic packages
New
Customer benefits
Backup
SINUMERIK 802D
Solution line
Automation and Drives
The SINUMERIK 802 system environment
SINUMERIK 802D sl
Overview
Example
802S/C Base line
802D Solution line
Hardware
Start-up
CNC
HMI
PLC
Basic packages
New
Customer benefits
Backup
Up to 3 axes + 1 spindle,
1 channel, 1 mode group
Up to 4 axes + 1 spindle, or 3 axes +2
spindles
1 channel, 1 mode group
Automation and Drives
Example for a Turning application (TTL encoder)
SINUMERIK 802D sl
802D sl PCU
MCP
I/O Modules
SINAMICS
Overview
Example
Hardware
Start-up
SMC
30
CNC
HMI
PLC
TTL
Encoder
Basic packages
New
Customer benefits
CNC
Keyboard
Backup
DRIVE CLiQ
PROFIBUS
Power cable
Signal cable
X
Sp
Z
1FK7 Feed Motors
1PH7
Spindle
Automation and Drives
Example for a Milling application
SINUMERIK 802D sl
802D sl PCU
MCP
I/O Modules
SINAMICS
Overview
Example
Hardware
Start-up
CNC
HMI
PLC
Basic packages
New
Customer benefits
CNC
Keyboard
Backup
DRIVE CLiQ
PROFIBUS
Power cable
Signal cable
X
Sp
YZ
1FK7 Feed Motors
1PH7
Spindle
Automation and Drives
Example for a Turning application (with MCPA)
SINUMERIK 802D sl
802D sl PCU with
MCPA board
MCP
I/O Modules
SINAMICS
Overview
Example
Hardware
Analog
Drive
Start-up
CNC
HMI
PLC
Basic packages
New
Customer benefits
SMC
30
CNC
Keyboard
Sp
Backup
DRIVE CLiQ
PROFIBUS
Power cable
Signal cable
X
Z
1FK7 Feed Motors
TTL
Encoder
DC or
Induction
motor
Automation and Drives
Example for a Milling application (MCPA)
SINUMERIK 802D sl
802D sl PCU with
MCPA board
MCP
I/O Modules
SINAMICS
Overview
Example
Hardware
Analog
Drive
Start-up
CNC
HMI
PLC
Basic packages
New
Customer benefits
SMC
30
CNC
Keyboard
Sp
Backup
DRIVE CLiQ
PROFIBUS
X
Y
Power cable
Signal cable
1FK7 Feed Motors
Z
TTL
Encoder
DC or
Induction
motor
Automation and Drives
SINUMERIK 802D sl - a solution for all
SINUMERIK 802D sl
Overview
Example
Hardware
Start-up
CNC
HMI
PLC
Basic packages
New
Customer benefits
Backup
Simple and space saving
design
Economic wiring
Easy and fast start-up
Easy PLC programming
with display on board
Single source supply and
support
Innovative system design
Easy to operate
Additional business
potential by reaching new
markets
Automation and Drives
The PCU is the heart of the system
SINUMERIK 802D sl
Overview
Example
802D sl PCU = Panel Control Unit of
the SINUMERIK 802D solution line
Hardware
Start-up
CNC
HMI
PLC
Basic packages
New
Customer benefits
Backup
 The
hardware of the SINUMERIK
802D sl is just the operator panel
 one unit for NC, PLC, HMI,
Drive controller and
communication functions
 no customer’s assembly
 Therefore
the SINUMERIK 802D sl
offers
 optimized performance / product
fit
 high quality and reliability
 easy start-up
Automation and Drives
High quality and reliability
SINUMERIK 802D sl
Overview
Example
Hardware
Start-up
CNC
 TFT
display
 Maintenance friendly
 no harddisk
 no batteries
 no fan
 long life panel backlights
HMI
PLC
Basic packages
New
Customer benefits
Backup
 24V
DC power supply with wide
input tolerances +20% / -15%
 Front
protection IP65
 panel control unit
 keyboards
Automation and Drives
Rear view of panel control unit (PCU)
SINUMERIK 802D sl
Overview
 Extremely
low depth for mounting
Example
Hardware
Start-up
CNC
HMI
PLC
Basic packages
New
 All
typical NC interfaces
on board
 Ethernet
 RS 232C
 keyboard
 PROFIBUS
 Drive-CLIQ
 Handwheel
 NC-IOs (under preparation)
Customer benefits
Backup
 Additional
option slot for
MCPA-module for connecting
of ± 10V and MCP 802D sl
(under preparation)
Automation and Drives
PLC I/O module PP 72/48
SINUMERIK 802D sl
Overview
Example
 72
digital inputs (24V)
Hardware
 48
digital outputs (24V, 0.25A)
Start-up
CNC
HMI
 50pin
standard connectors for inputs
and outputs
PLC
 Up
Basic packages
 Communication
New
Customer benefits
Backup
to 3 boards possible (216 I / 144 O)
via PROFIBUS
Automation and Drives
Easy start-up
SINUMERIK 802D sl
 Pre-configured
system
Overview
Example
Hardware
 Standard
PC is sufficient
 toolbox on CD-ROM
Start-up
CNC
HMI
PLC
Basic packages
New
Customer benefits
Backup
 Start-up
data can be
stored / retrieved on a
standard “CF-card”
 easy data back-up
 fast series start-up
 Execution from
external part programs
Automation and Drives
Technical data CNC
SINUMERIK 802D sl

Technologies: turning and milling / drilling

Up to 4 axes + 1 spindle or 3 axes + 1 spindle + 1 auxiliary Spindle
Overview
with TRANSMIT / TRACYL as standard function
Example
Hardware
Start-up

Max. 4 axes simultaneous interpolation

Up to 64 tools (128 for version pro), with “tool life monitoring” as std.

1 MB (10 MB for version pro) part program memory (>128 MB with
CNC
HMI
CF card or other on the market available storage size >1 GB)

PLC
Basic packages
CF card drive built-in in the front (complete backup, storage and
execution of part programs possible from CF card)

G-code of SIEMENS plus ISO dialect mode (G291)
New

Rotary axis
Customer benefits

Polar coordinate programming
Backup

Look ahead, 50 blocks (plus) 100 blocks (pro)

Rigid tapping

Frame concept (rot, trans, scale, mirror)
Automation and Drives
Automatic tool life monitoring
SINUMERIK 802D sl
For each tool a maximum cutting time and/or quantity of
Overview
workpieces can be monitored now as standard function for
Example
plus/pro
Hardware
Start-up
CNC
HMI
PLC
Basic packages
New
Customer benefits
Backup

When the pre-warning limit is reached a PLC alarm is generated

When the setpoint limit is reached the tool will be blocked for next
use
Automation and Drives
Easy handling of programs by copy/paste
SINUMERIK 802D sl
Overview
The complete program storage project can be viewed at
the control
Example
Hardware
Start-up
CNC
HMI
PLC
Basic packages
New
Customer benefits
Backup

Display of actual status on CF-card and internal memory store

Easy identification of variable programs

One windows for convenient comparison

Easy copy and paste function of programs
Automation and Drives
Technical data HMI
SINUMERIK 802D sl
Overview
Example

10.4” TFT flat color screen as standard

2 x 8 softkeys, 6 hotkeys for user areas

G-Code programming with graphical cycle and blue-print
Hardware
programming (contour program) support
Start-up

Quick and easy setting-up functions
HMI

Pocket calculator, stop watch, part counter, spindle load meter
PLC

Graphical program simulation with clear distinction between
CNC
rapid and feed movements
Basic packages
New

Onboard help system
Customer benefits

Onboard ladder display

Oscilloscope function for recording important diagnostic data

2 languages switcheable online
Backup
Automation and Drives
Comprehensive graphical cycle support
SINUMERIK 802D sl
Overview
The SINUMERIK 802D offers more than 20 cycles for
Example
Turning, Milling and Drilling as standard
Hardware
Start-up
CNC
HMI
PLC
Basic packages
New
Customer benefits
Backup
Example of a milling cycle:
Milling pattern for slots
Example of a turning cycle:
Grooving
Automation and Drives
Contour section programming
SINUMERIK 802D sl
Significant programming assistance in case of missing
geometrical data in your part drawing
Overview
Example
Hardware
Start-up
CNC
HMI
PLC
Basic packages
New
Customer benefits
Backup

Typical contour sections to select from

E.g. contour section of circle / circle / circle with known start point, end
point and radii but unknown location of center point of enclosed circle

Much faster than pure G-Code programming
Automation and Drives
Technical data PLC
SINUMERIK 802D sl

S7-200 with ladder-programming

Equivalent to CPU 224

Up to 6.000 steps, 0.1µs / step

3072 flags, 40 timers (64 version pro), 32 counters (64 version pro),
CNC

64 user alarms
HMI

Up to 216 inputs, 144 outputs – 3 PP-modules possible
PLC

Enhanced PLC - NC communication
Basic packages

Selection of part programs by PLC signal, with program list

Easy program handling between CF-card and controller copy/paste

PLC project completely stored in 802D sl

Programming tool based on MicroWin, included on Toolbox-on-CD
Overview
Example
Hardware
Start-up
New
Customer benefits
Backup
Automation and Drives
Quick diagnosis with onboard Ladder display
SINUMERIK 802D sl
The complete PLC project can be viewed at the control
Overview
Example
Hardware
Start-up
CNC
HMI
PLC
Basic packages
New
Customer benefits
Backup

Display of actual variable status

Easy identification of variable usage by cross reference list

Two windows for convenient comparison of subroutines

For safety reasons editing of the PLC project is done on the PC
Automation and Drives
Basic packages
SINUMERIK 802D sl
Overview
 Basic packages are not longer available – why?

Control units for the drives is now included in the NC

Selection possible between:
Example
Hardware





Start-up
CNC
HMI
PCU
Keyboard
MCP
PP
SINAMICS
plus / pro
horizontal / vertical
802D/ 802D sl + MCPA
from 1 till 3 pc
in different components
PLC
Basic packages
New

SIZER available

To much packages will confuse the customers to find out the
right configuration

For high quantity customer still packages are possible (>100)
Customer benefits
Backup
Automation and Drives
features of SINUMERIK 802D solution line
SINUMERIK 802D sl
CNC

Improved program processing speed

Part programs execution from CF card

Increased internal memory (version plus/pro)
Hardware

Increased number of look ahead blocks (version pro)
Start-up

Entire drive controller now located on PCU itself
CNC

One PLC controlled axis (under preparation)

Local CF card can be plugged in or out in power on condition

Local CF-card for program storage and start-up files

RCS802 remote diagnosis/control for servicing (Option)
Customer benefits

Easy program handling by copy/paste functions
Backup

Ethernet on board (full functionality under preparation)

Faster PLC operating
Overview
Example
HMI
PLC
HMI
Basic packages
New
PLC
Automation and Drives
Benefits relevant for engineering
Simple and space saving design
SINUMERIK 802D sl

Panel control unit combining HMI, NC, PLC and communication
Overview

Drive control module is onboard the PCU
Example

Common CNC hardware and software for milling and for turning,
as well as for feed axes and for spindle with the drives
Hardware
Start-up
CNC
HMI
PLC
Basic packages
New
Customer benefits
Economic wiring

PROFIBUS link between CNC and I/Os

DRIVE-CLiQ link to the power sections of the drive system SINAMICS
Easy and fast start-up

Complete series start-up and data backup with CF card possible
Easy PLC programming with display on board

Ladder diagram, toolbox with standard programs library

PLC program can be now saved in S7 format directly on CF card
Backup
Single source supply and support

CNC, drives, motors, I/Os and cabinet

Global customer support network of SIEMENS
Automation and Drives
Benefits relevant for sales and service
SINUMERIK 802D sl
Innovative system design

Overview
Advanced functions including look ahead, feed forward
and jerk limit are standard
Example

Large and clearly readable color TFT display.
Hardware

With Drive-CLIQ communication wiring on Drives have reduced
Start-up

CF card for start-up and user data (part programs)
CNC
Easy to operate
HMI

Tool and workpiece set-up with graphical support

Ready for automatic tool probing (tool eye, resp. table probe)

Cycles for milling / turning and drilling with input screens

Contour section programming and simulation are standard

ISO dialect mode possible
PLC
Basic packages
New
Customer benefits
Backup
Additional business potential by reaching new markets

Couple of languages for operator screens are standard,
2 languages onboard with fast switchover

Global sales & service network of SIEMENS
Automation and Drives
SINAMICS drive
SINUMERIK 802D sl
 Compact
assembly
(single and double-axis modules)
Overview
Example
 Communication
via Drive-CLiQ
 Information
about module is inbuilt
Start-up
 “Electronic”
name plate for motors
CNC
 Wiring
HMI
 A variety
PLC
possible
Hardware
Basic packages
 No
New
 Easy
Customer benefits
Backup
comparatively less as before
of encoders connection
need for Control modules.
start-up with powerful STARTER
tool
 Drive
machine data included in
series start-up file
 Commissioning
from the NC possible