Transcript Folie 1
Automation and Drives
SINUMERIK 802D sl
Overview
Example
Hardware
Start-up
CNC
HMI
PLC
Basic packages
New
Customer benefits
Backup
SINUMERIK 802D
Solution line
Automation and Drives
The SINUMERIK 802 system environment
SINUMERIK 802D sl
Overview
Example
802S/C Base line
802D Solution line
Hardware
Start-up
CNC
HMI
PLC
Basic packages
New
Customer benefits
Backup
Up to 3 axes + 1 spindle,
1 channel, 1 mode group
Up to 4 axes + 1 spindle, or 3 axes +2
spindles
1 channel, 1 mode group
Automation and Drives
Example for a Turning application (TTL encoder)
SINUMERIK 802D sl
802D sl PCU
MCP
I/O Modules
SINAMICS
Overview
Example
Hardware
Start-up
SMC
30
CNC
HMI
PLC
TTL
Encoder
Basic packages
New
Customer benefits
CNC
Keyboard
Backup
DRIVE CLiQ
PROFIBUS
Power cable
Signal cable
X
Sp
Z
1FK7 Feed Motors
1PH7
Spindle
Automation and Drives
Example for a Milling application
SINUMERIK 802D sl
802D sl PCU
MCP
I/O Modules
SINAMICS
Overview
Example
Hardware
Start-up
CNC
HMI
PLC
Basic packages
New
Customer benefits
CNC
Keyboard
Backup
DRIVE CLiQ
PROFIBUS
Power cable
Signal cable
X
Sp
YZ
1FK7 Feed Motors
1PH7
Spindle
Automation and Drives
Example for a Turning application (with MCPA)
SINUMERIK 802D sl
802D sl PCU with
MCPA board
MCP
I/O Modules
SINAMICS
Overview
Example
Hardware
Analog
Drive
Start-up
CNC
HMI
PLC
Basic packages
New
Customer benefits
SMC
30
CNC
Keyboard
Sp
Backup
DRIVE CLiQ
PROFIBUS
Power cable
Signal cable
X
Z
1FK7 Feed Motors
TTL
Encoder
DC or
Induction
motor
Automation and Drives
Example for a Milling application (MCPA)
SINUMERIK 802D sl
802D sl PCU with
MCPA board
MCP
I/O Modules
SINAMICS
Overview
Example
Hardware
Analog
Drive
Start-up
CNC
HMI
PLC
Basic packages
New
Customer benefits
SMC
30
CNC
Keyboard
Sp
Backup
DRIVE CLiQ
PROFIBUS
X
Y
Power cable
Signal cable
1FK7 Feed Motors
Z
TTL
Encoder
DC or
Induction
motor
Automation and Drives
SINUMERIK 802D sl - a solution for all
SINUMERIK 802D sl
Overview
Example
Hardware
Start-up
CNC
HMI
PLC
Basic packages
New
Customer benefits
Backup
Simple and space saving
design
Economic wiring
Easy and fast start-up
Easy PLC programming
with display on board
Single source supply and
support
Innovative system design
Easy to operate
Additional business
potential by reaching new
markets
Automation and Drives
The PCU is the heart of the system
SINUMERIK 802D sl
Overview
Example
802D sl PCU = Panel Control Unit of
the SINUMERIK 802D solution line
Hardware
Start-up
CNC
HMI
PLC
Basic packages
New
Customer benefits
Backup
The
hardware of the SINUMERIK
802D sl is just the operator panel
one unit for NC, PLC, HMI,
Drive controller and
communication functions
no customer’s assembly
Therefore
the SINUMERIK 802D sl
offers
optimized performance / product
fit
high quality and reliability
easy start-up
Automation and Drives
High quality and reliability
SINUMERIK 802D sl
Overview
Example
Hardware
Start-up
CNC
TFT
display
Maintenance friendly
no harddisk
no batteries
no fan
long life panel backlights
HMI
PLC
Basic packages
New
Customer benefits
Backup
24V
DC power supply with wide
input tolerances +20% / -15%
Front
protection IP65
panel control unit
keyboards
Automation and Drives
Rear view of panel control unit (PCU)
SINUMERIK 802D sl
Overview
Extremely
low depth for mounting
Example
Hardware
Start-up
CNC
HMI
PLC
Basic packages
New
All
typical NC interfaces
on board
Ethernet
RS 232C
keyboard
PROFIBUS
Drive-CLIQ
Handwheel
NC-IOs (under preparation)
Customer benefits
Backup
Additional
option slot for
MCPA-module for connecting
of ± 10V and MCP 802D sl
(under preparation)
Automation and Drives
PLC I/O module PP 72/48
SINUMERIK 802D sl
Overview
Example
72
digital inputs (24V)
Hardware
48
digital outputs (24V, 0.25A)
Start-up
CNC
HMI
50pin
standard connectors for inputs
and outputs
PLC
Up
Basic packages
Communication
New
Customer benefits
Backup
to 3 boards possible (216 I / 144 O)
via PROFIBUS
Automation and Drives
Easy start-up
SINUMERIK 802D sl
Pre-configured
system
Overview
Example
Hardware
Standard
PC is sufficient
toolbox on CD-ROM
Start-up
CNC
HMI
PLC
Basic packages
New
Customer benefits
Backup
Start-up
data can be
stored / retrieved on a
standard “CF-card”
easy data back-up
fast series start-up
Execution from
external part programs
Automation and Drives
Technical data CNC
SINUMERIK 802D sl
Technologies: turning and milling / drilling
Up to 4 axes + 1 spindle or 3 axes + 1 spindle + 1 auxiliary Spindle
Overview
with TRANSMIT / TRACYL as standard function
Example
Hardware
Start-up
Max. 4 axes simultaneous interpolation
Up to 64 tools (128 for version pro), with “tool life monitoring” as std.
1 MB (10 MB for version pro) part program memory (>128 MB with
CNC
HMI
CF card or other on the market available storage size >1 GB)
PLC
Basic packages
CF card drive built-in in the front (complete backup, storage and
execution of part programs possible from CF card)
G-code of SIEMENS plus ISO dialect mode (G291)
New
Rotary axis
Customer benefits
Polar coordinate programming
Backup
Look ahead, 50 blocks (plus) 100 blocks (pro)
Rigid tapping
Frame concept (rot, trans, scale, mirror)
Automation and Drives
Automatic tool life monitoring
SINUMERIK 802D sl
For each tool a maximum cutting time and/or quantity of
Overview
workpieces can be monitored now as standard function for
Example
plus/pro
Hardware
Start-up
CNC
HMI
PLC
Basic packages
New
Customer benefits
Backup
When the pre-warning limit is reached a PLC alarm is generated
When the setpoint limit is reached the tool will be blocked for next
use
Automation and Drives
Easy handling of programs by copy/paste
SINUMERIK 802D sl
Overview
The complete program storage project can be viewed at
the control
Example
Hardware
Start-up
CNC
HMI
PLC
Basic packages
New
Customer benefits
Backup
Display of actual status on CF-card and internal memory store
Easy identification of variable programs
One windows for convenient comparison
Easy copy and paste function of programs
Automation and Drives
Technical data HMI
SINUMERIK 802D sl
Overview
Example
10.4” TFT flat color screen as standard
2 x 8 softkeys, 6 hotkeys for user areas
G-Code programming with graphical cycle and blue-print
Hardware
programming (contour program) support
Start-up
Quick and easy setting-up functions
HMI
Pocket calculator, stop watch, part counter, spindle load meter
PLC
Graphical program simulation with clear distinction between
CNC
rapid and feed movements
Basic packages
New
Onboard help system
Customer benefits
Onboard ladder display
Oscilloscope function for recording important diagnostic data
2 languages switcheable online
Backup
Automation and Drives
Comprehensive graphical cycle support
SINUMERIK 802D sl
Overview
The SINUMERIK 802D offers more than 20 cycles for
Example
Turning, Milling and Drilling as standard
Hardware
Start-up
CNC
HMI
PLC
Basic packages
New
Customer benefits
Backup
Example of a milling cycle:
Milling pattern for slots
Example of a turning cycle:
Grooving
Automation and Drives
Contour section programming
SINUMERIK 802D sl
Significant programming assistance in case of missing
geometrical data in your part drawing
Overview
Example
Hardware
Start-up
CNC
HMI
PLC
Basic packages
New
Customer benefits
Backup
Typical contour sections to select from
E.g. contour section of circle / circle / circle with known start point, end
point and radii but unknown location of center point of enclosed circle
Much faster than pure G-Code programming
Automation and Drives
Technical data PLC
SINUMERIK 802D sl
S7-200 with ladder-programming
Equivalent to CPU 224
Up to 6.000 steps, 0.1µs / step
3072 flags, 40 timers (64 version pro), 32 counters (64 version pro),
CNC
64 user alarms
HMI
Up to 216 inputs, 144 outputs – 3 PP-modules possible
PLC
Enhanced PLC - NC communication
Basic packages
Selection of part programs by PLC signal, with program list
Easy program handling between CF-card and controller copy/paste
PLC project completely stored in 802D sl
Programming tool based on MicroWin, included on Toolbox-on-CD
Overview
Example
Hardware
Start-up
New
Customer benefits
Backup
Automation and Drives
Quick diagnosis with onboard Ladder display
SINUMERIK 802D sl
The complete PLC project can be viewed at the control
Overview
Example
Hardware
Start-up
CNC
HMI
PLC
Basic packages
New
Customer benefits
Backup
Display of actual variable status
Easy identification of variable usage by cross reference list
Two windows for convenient comparison of subroutines
For safety reasons editing of the PLC project is done on the PC
Automation and Drives
Basic packages
SINUMERIK 802D sl
Overview
Basic packages are not longer available – why?
Control units for the drives is now included in the NC
Selection possible between:
Example
Hardware
Start-up
CNC
HMI
PCU
Keyboard
MCP
PP
SINAMICS
plus / pro
horizontal / vertical
802D/ 802D sl + MCPA
from 1 till 3 pc
in different components
PLC
Basic packages
New
SIZER available
To much packages will confuse the customers to find out the
right configuration
For high quantity customer still packages are possible (>100)
Customer benefits
Backup
Automation and Drives
features of SINUMERIK 802D solution line
SINUMERIK 802D sl
CNC
Improved program processing speed
Part programs execution from CF card
Increased internal memory (version plus/pro)
Hardware
Increased number of look ahead blocks (version pro)
Start-up
Entire drive controller now located on PCU itself
CNC
One PLC controlled axis (under preparation)
Local CF card can be plugged in or out in power on condition
Local CF-card for program storage and start-up files
RCS802 remote diagnosis/control for servicing (Option)
Customer benefits
Easy program handling by copy/paste functions
Backup
Ethernet on board (full functionality under preparation)
Faster PLC operating
Overview
Example
HMI
PLC
HMI
Basic packages
New
PLC
Automation and Drives
Benefits relevant for engineering
Simple and space saving design
SINUMERIK 802D sl
Panel control unit combining HMI, NC, PLC and communication
Overview
Drive control module is onboard the PCU
Example
Common CNC hardware and software for milling and for turning,
as well as for feed axes and for spindle with the drives
Hardware
Start-up
CNC
HMI
PLC
Basic packages
New
Customer benefits
Economic wiring
PROFIBUS link between CNC and I/Os
DRIVE-CLiQ link to the power sections of the drive system SINAMICS
Easy and fast start-up
Complete series start-up and data backup with CF card possible
Easy PLC programming with display on board
Ladder diagram, toolbox with standard programs library
PLC program can be now saved in S7 format directly on CF card
Backup
Single source supply and support
CNC, drives, motors, I/Os and cabinet
Global customer support network of SIEMENS
Automation and Drives
Benefits relevant for sales and service
SINUMERIK 802D sl
Innovative system design
Overview
Advanced functions including look ahead, feed forward
and jerk limit are standard
Example
Large and clearly readable color TFT display.
Hardware
With Drive-CLIQ communication wiring on Drives have reduced
Start-up
CF card for start-up and user data (part programs)
CNC
Easy to operate
HMI
Tool and workpiece set-up with graphical support
Ready for automatic tool probing (tool eye, resp. table probe)
Cycles for milling / turning and drilling with input screens
Contour section programming and simulation are standard
ISO dialect mode possible
PLC
Basic packages
New
Customer benefits
Backup
Additional business potential by reaching new markets
Couple of languages for operator screens are standard,
2 languages onboard with fast switchover
Global sales & service network of SIEMENS
Automation and Drives
SINAMICS drive
SINUMERIK 802D sl
Compact
assembly
(single and double-axis modules)
Overview
Example
Communication
via Drive-CLiQ
Information
about module is inbuilt
Start-up
“Electronic”
name plate for motors
CNC
Wiring
HMI
A variety
PLC
possible
Hardware
Basic packages
No
New
Easy
Customer benefits
Backup
comparatively less as before
of encoders connection
need for Control modules.
start-up with powerful STARTER
tool
Drive
machine data included in
series start-up file
Commissioning
from the NC possible