Sanitation Training Module

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Transcript Sanitation Training Module

Grinding Meat

Food Safety Principles

Retail Meat & Poultry Processing Training Modules

Produced under a Cooperative Agreement from the United States Department of Agriculture Food Safety and Inspection Service (FSIS)

Developed by:

Minnesota Department of Agriculture, Dairy and Food Inspection Division Hennepin County Environmental Health Minnesota Department of Health University of Minnesota Extension Service September 2004

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• • • • • •

Special risks with ground meat E. coli 0157:H7 and

salmonella

Topics

• • •

Proper storage Grinding process Packaging & Labeling Requirements Temperature control —cold & hot Sanitation issues Sanitation procedures

• • • •

Record keeping Retail handling Safe food handling statement Government sampling Receiving

Irradiated ground beef procedures

Learning Objectives

1.

2.

3.

4.

5.

Know and understand measures to control food safety hazards in ground beef.

Explain procedures to control E. coli O157:H7.

Explain why ground meat is more hazardous than whole muscle meat.

Understand the considerations for irradiated ground beef.

Consider the usefulness of record keeping for tracebacks, recalls, and investigations.

Special Risks with Ground Meat

• Bacteria are on carcass surfaces • When ground, surface meat becomes interior meat • Most of carcass surfaces become ground product

What’s the Hazard?

• •

Biological Hazards

Pathogenic Bacteria

Escherichia coli 0157:H7

Salmonella

Spoilage Bacteria

Do not cause illness

Result in reduced quality Physical Hazards

Metal fragments

Escherichia coli 0157:H7

• • • • Extremely infectious strain of

E. coli

Cause of many foodborne illness outbreaks • • Primary symptom bloody diarrhea Can progress to kidney failure and death Survives refrigerated and freezer temperatures There is a zero tolerance for the presence of this pathogen in raw ground beef

Primary Controls

Temperature

Sanitation

Temperature

Keep meat at 41 °F or less

Walk-in coolers and display cases

• •

Colder is better Thaw frozen products under refrigeration Keep equipment cold

• •

Grinders add heat to the meat Store/use in the cooler or chilled cutting room

Sanitation

Food residue allows bacterial growth

Grinding equipment is difficult to clean

Clean frequently

Sanitation – Written Procedures

• • • • • Sanitation Standard Operating Procedures (SSOPs): Detailed procedures on how to clean and sanitize and properly use chemicals A checklist of equipment to be cleaned and the frequency to be cleaned Steps for the tear-down and re-assembly of equipment Other equipment and facilities Monitoring and follow-up are key

More Sanitation Issues

Packaging Materials

Store off the floor and covered Employee Practices

• • • •

Handwashing Reporting employee illness Wear clean clothes/aprons Follow other hygienic practices

Flow Diagram for Grinding Meat Receiving Meat Storage of Meat Grinding Packaging and Storage Retail Handling

Receiving Meat

• • • • Purchase from approved source Require purchase specifications Check condition of delivery vehicles Check condition and temperature of raw meat • Product temperature 41 °F or less • Move to refrigerated storage right away

Storage of Meat

• •

Develop storage schedule

Rotate stock

Monitor and record temperature of coolers Thaw frozen products in cooler, not at room temperature

Grinding

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Ensure that equipment is clean prior to use

Prevent cross contamination Ensure good employee practices

Grinding

Monitor and record temperature of processing room

Develop tracking system for re-work

• •

No added ingredients Monitor fat content

Packaging & Labeling

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Packaging materials Labeling:

Name of product: Ground Beef, Hamburger, Ground Chuck, Ground Round

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Net weight Name, address and zip of mfg/distributor Use ‘Safe Handling’ labels Assign production codes or dates

Records

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Identify batches/lots on grind records Record supplier lot codes associated with each of your lots Maintain sanitation and temperature records

Retail Handling

Monitor temperature of product in display cases

Develop and institute an in house recall plan

Consumer Education

Use Safe Handling Statements

Required by federal law

Provide brochures with specific cooking information

Government Sampling

Random sampling by USDA

Lot identification, product hold

Irradiated Ground Beef

• • • •

Approved for meat in the US in 1997 Can improve quality and safety of foods Kills bacteria, especially E. coli

0157:H7

Must still follow safe food handling practices

Summary

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Special hazards with ground meat E. coli 0157:H7 Temperature and sanitation are primary controls Maintain grinding records Consumer Education

Wrap-Up

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Do you have any questions?

What information was new?

How will you apply what you learned today?

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