Transcript Business VIII

CMIA’S ENERGY CONCLAVE 2013
-Presentation By-
Suresh Todkar
CMIA ENERGY CELL
OBJECTIVES OF ENERGY CELL
•
•
•
•
•
•
•
•
CREATE ENERGY ECO-SYSTEM.
CREATE AWARENESS ABOUT ENERGY.
TRAINING ON ENERGY RELATED SUBJECTS.
BUILT CORE COMPETANCE IN ENERGY.
STUDY NATIONAL/STATE ENERGY POLICIES &
REPRESENT FOR INDUSTRIES GREVENCES.
UPDATE CMIA MEMBERS ON ENERGY RELATED
DEVELOPMENTS.
INDUSTRY – ACADEMIC INTERACTIONS TO
NURTURE ENERGY RELATED SKILL-SETS TO
BECOME ENERGY AMBASSADORS.
EXPLORE RENEVABLE ENERGY AS ALTERNATIVE
ENERGY SOURCE.
2
ENERGY CELL FORMATION
 CMIA SUBJECT EXPERT/ENTHUSIAST-5.
 ENGG. COLLEGE REPRESENTATIVES FROM 5 COLLEGES.
FROM EACH COLLEGE,
1 FACULTY MEMBER
5 STUDENTS
 ENERGY CLUSTERS FORMATION IN INDUSTRY.
3
ENERGY CELL ACTION PLAN
1. QUARTERLY TRAINING PROGRAMME/
CONFERENCES ON.
 ENERGY SAVING MEASURES IN LPG/OIL FIRED
INDUSTRIAL HEATING SYSTEM.
 OPTIMISE INDUSTRY ELECTRICITY BILL BY UTILISING
PF/ TOD / L.F INCENTIVES.
 ENERGY EFFICIENT LIGHTING SOLUTIONS.
 SOLAR THERMAL HEATING & PV ROOF TOP
SOLUTION FOR INDUSTRIAL APPLICATIONS.
 SAVINGS RELATED TO COMPRESSED AIR SYSTEMS.
2. FORTNIGHTLY ENERGY BULLETIN
CIRCULATION THROUGH CMIA NETWORK .
4
ENERGY CLUSTER ACTIVITIES
 ISO 50001 IMPLEMENTATION.
•
•
•
•
•
•
ENERGY POLICY OF EACH INDUSTRY.
APPOINTMENT OF ENERGY MANAGER.
BENCHMARKING S.E.C.
BENCHMARKING OF ANNUAL ENERGY COST.
EMS-ENERGY MANAGEMENT SYSTEM.
CONDUCT ENERGY AUDITS.
5
NEED OF TIME FOR INDUSTRY
1.
2.
05/09/2012
MARKET COMPETETIVENESS.
LOWEST PRODUCT COST.
6
BACKGROUND
DURING LAST 30 YEARS INDUSTRY HAS SEEN
THREE RECESSIONARY PERIODS.
A. 1990 - 1992
B. 1997 - 2000
C. 2009 - 2013
DURING EVERY RECESSION, INDUSTRY HAS
LEARNT LESSONS.
i)
ii)
iii)
iv)
R. M. COST REDUCTION.
VALUE ENGINEERING OF PRODUCTS.
REVERSE ENGINEERING IN PROCESSES.
INNOVATIVE METHODS FOR PRODUCTIVITY
IMPROVMENTS (TPM, KAIZEN, )
V) LEAN MANUFACTURING-VA/NVA,LOSSES/WASTAGES,
MAN/MACHINE UTILISATION.
05/09/2012
7
BUT WHAT IS MISSING ????
REDUCTION OF ENERGY COST /PRODUCT
05/09/2012
8
WHY ENERGY SAVING ?
1. EXPLOITATION OF NATURAL RESOURCES
FOR HUMAN ENERGY NEEDS.
2. DIMINISHING FOSSIL FUELS.
3. SCARCITY – LOAD SHADING.
4. GROWING ENERGY DEMAND.
5. INCREASING COST 15-20% P.A
6. IMPACT ON PRODUCT PRICE
05/09/2012
9
WHAT IS HAPPENING AROUND US ?
1. GLOBAL LEVEL = GLOBAL WARMING, KYTO PROTOCOL,
GREEN ENERGY, CARBON CREDITS.
PAT
• KEY EQUIPMENT EFFICIENCY EVALUATION .
• BASE LINE DATA COLLECTION.
• AREA WISE POTENTIAL FOR ENERGY CONSERVATION.
• SETTING TARGET - SEC / PRODUCT.
• VERIFICATION IN BASE LINE ENERGY AUDIT BY DESIGNATED
ENERGY AUDITORS (DENA).
• VALIDATION
05/09/2012
BY BEE.
10
SUCCESS STORIES OF AURANGABAD
•
•
•
•
05/09/2012
BAL-NATIONAL ENERGY MANAGEMENT
AWARD-2013.
GPL : ENERGY CONSERVATION AWARD
GOODYEAR : EMS SINCE 10 YERS.
NPPM : 6 YEARS NATIONAL AWARD
FOR ENERGY CONCERVATION (19902000)
11
HOW TO REDUCE ENERGY COST / PRODUCT
1.
2.
3.
4.
05/09/2012
?
FINE PROCESS CONTROL
UTILITY AUTOMATION
ENERGY MANAGEMENT SYSTEM
ADOPTING ISO 50001
12
Energy
Management
System
13
THE ENERGY MANAGEMENT CONCEPT
14
Energy Management & Sub Station SCADA
Process Automation SCADA
Ethernet Hub
PROCESS PLC
RTU
Process Device Communication
Digital Inputs
Digital Outputs
UTILITY
Analogue Input
w
A
T
E
R
Analogue output
F
T
F
T
F
T
F
U
E
L
A
I
R
SUBSTATION
EQUIPMENTS
F
T
F
T
Boiler
P
R
O
C
E
S
S
F
T
T
T
Chiller
P
T
P
T
F
T
Compressor
T
T
E
L
E
C
T
R
I
C
I
T
Y
F
T
HVAC
15
ADOPTING ISO 50001
16
05/09/2012
17
18
TECHNOLOGY ADVANTAGE






SMART EQUIPMENT WITH COMMUNICATION
SMART MULTIFUNCTION METERS WITH
COMMUNICATION AND BUILT IN DI/DO
MOTOR MANAGEMENT RELAYS
SMART PROTECTION SYSTEMS NUMIRIC
RELAYS BUILT IN DI/DO
FAST AND LOW COST COMMUNICATION
DEVICES.
AVAILABILITY OF INTEGRATED IN SYSTEM
WHAT IMPORTANT IS PROPER CUSTOMIZATION
FOR CUSTOMER NEEDS ?
05/09/2012
19
NEED OF HOUR FOR INDUSTRY





05/09/2012
DEFINE YOUR ENERGY POLICY
APPOINT ENERGY MANAGER
PUT EMS SYSTEM IN PLACE
REDUCE ENERGY COST / PRODUCT
CHANGE OF MINDSET
20
LET’S UNDERSTAND
 EVERY WATT COUNTS.
 EVERY
CALORIE MUST BE
PRODUCTIVE.
05/09/2012
21
22