Transcript Slide 1

Credits…….
FEW FACTS FROM THE INDIAN
INDUSTRY
Lanco - Conclusion on O&M Services
Cost of O&M for Solar Plant
Activity
Plant Monitoring
Preventive & Break down
Maintenance
Predictive Maintenance
Professional O&M
Service provider
Normal O&M Service
provider
Yes
Yes
Yes
Yes
Yes
Not Done
Revenue Generation
High with long term sustainability Low Revenue short term sustainability
Legal Compliances
100%
partial to cut cost
EHS and quality as per ISO Standard
fully compliance
Partial
Frequency of Breakdown
Low
High
Soiling Losses ( Revenue Losses)
low
High
Housekeeping / Up keep of plant
High level
Medium/ low level
CDM audits / Insurance Assistance
24 x 7
need to arrange on case to case basis
Identifying module degradation at
string level & Take actions
Yes
No
Man Power supply
Skilled Fully trained for Solar plant
Semi Skilled Manpower
Site Over All Management / Reporting
highly skilled in charge
with some exposure to Solar
O&M Cost / MW
© LANCO Group, All Rights Reserved
Rs 10-12 Lacs / MW
Rs 8-10 Lacs / MW
( Long Terms Revenue Gain) ( Short 2Term Revenue Gain )
Sun Edison -Getting a sense of cost of poor
reliability
Total cost = Lost Energy revenue + cost of servicing
•Assumes a 5MW plant,
• 5 sun-hrs per day
• Rs 10/kWh
• 2 service engineers time
Inverter components that fail
0%
5%
10%
15%
20%
25%
Control Software
Card/Board
AC Contactor
Fan(s)
Matrix/IGBT
Power Supply
AC Fuses
DC Contactor
Surge protection
GFI Components
Capacitors
Internal Fuses
Internal Relay/Switch
DC Input Fuses
Additional fields
Tickets
Energy Loss
 Most inverter failures manifest at ctrl s/w,
various PCBs, the AC contractor
30%
2.0
4000
1.8
3600
1.6
H/W and S/W
3200
1.4
H/W only
2800
1.2
Inverter Age
2400
1.0
2000
0.8
1600
0.6
1200
0.4
800
0.2
400
0.0
0
A
B
C
D
E
A-E
STR
Fleet
Inverter-years
Tickets per Inverter-year
Reliability of Central Inverters – 5 vendors
Module Components that Fail
0%
10%
20%
30%
40%
Top Glass
Cells
Tickets
Backsheet
MC Connectors
Other
J-Box
Cables
Bypass Diode
50% of the tickets
concern 2 vendors
50%
International Standards for PV Power Plant
Verification
Safety Standards
Published Standards
IEC 60364-7-712:Electrical installations of buildings - Part 7-712:
Requirements for special installations or locations - Solar photovoltaic
(PV) power supply systems.
IEC 62446: Grid Connected Photo Voltaic Systems –Minimum
Requirements for System Documentation, Commissioning Tests and
Inspection.
Draft Standards with IEC TC 82 WG 3 - Systems
IEC 62548: Installation and Safety Requirements for Photovoltaic (PV)
Generators – 4Q 2012.
7
International Standards for PV Power Plant
Verification
Performance Standards
Draft Standards with IEC TC 82 WG 3 - Systems
IEC 61829 - On Site measuring of IV Characteristics of Crystalline Silicon
– Ed 2 Draft for vote.
TS 62748 - PV systems on buildings – 3Q 2012
TS 62738 - Power Plant Design -3Q 2012.
Hybrid Stand alone System Design – NWIP.
IEC 62446 - system documentation, commissioning, and inspection -New
edition to cover wider range of systems.
8
What we want to be doing ?
Sustainable and Economical O&M
Legal
compliance
EHS
Spares
Maintenance
Operations
Solar Asset Management
Solar Asset Management
20-25 years
6 – 18 months
Engineer /
Configure
Erection /
Commission
O&M Asset
Governance
Operate /
Maintain
O&M –
Asset Care
O&M –
Supply Chain
Refurbish
O&M –
Customer
Relationship
Operations & Maintenance
Stake Holders
EPC
Solar OEM
Regulators
Logistics
Provider
7/17/2015
Customers Demand Solutions to Five Key Challenges
•
•
•
•
•
Real time visibility of Solar Assets & Performance Metrics
Optimize end-to-end cost of Maintenance & Inventory
Inspection & Quality
Safety/Regulatory/Environmental issues
Managing and tracking Contracts/AMC/Warranties
Sustainable
Making
Green Possible
O&M Solutions for Renewable Energy
Sanjay Jain
General Manager – Manufacturing Engineering
16th May 2012
Corporate Heritage: C K Birla Group
CK Birla Group
Manufacturing
Automotive
Orient Fans
Avtec
Orient Paper
Hindustan
Motors
Orient
Cement
Hyderabad
Inds Ltd
Rivers
Vegetable
Oil Co
Engineering
Nigeria Engg
Works Ltd.
Indian
Smelting
National Engg
Inds Ltd.
Services
GMMCO
IT
Birlasoft
Healthcare
Education
Calcutta
Medical
Research
Institute
Hospital at
Jaipur
BM Birla
Heart
Research
Center
Birla
Institute of
Technology
Modern High
School for
Girls, Kolkata
Rukmani Birla
Modern High
School, Jaipur
150 year old Group with 25,000 Employees
Business interests across diverse industry verticals in 5 continents
(Africa, America, Asia, Australia & Europe)
Sustained & Responsible Contributions to Society
Research &
Development
Birla
Institute of
Scientific
Research
Global Presence
UK Netherlands
New Jersey
Germany
Switzerland
Noida
Wuxi, China
Dubai
Chennai
Bangalore
Singapore
Hyderabad
Malaysia
Sydney
Melbourne
Regional Centers
India Development Centers
Global Delivery Centers
Technology Innovation through Competency Groups
Unique Selling Proposition – Solar Power
Minimize Customer
Acquisition &
Installation Cost
Drive operational
Excellence in
manufacturing
Secure Low Cost
Financing
Cost / kW
Develop or own
differentiated and
Scalable
technologies
Develop targeted
customer offerings
Total Cost of Ownership
Address balanceof-system costs
Sustainable
Making
Cost of Equipment
Green Possible
Operation and Maintenance
Capital, Fuel and O&M costs
Fixed O&M Annual Cost
Shift required ?
62 companies
SunPower
GE Energy
Northwind Solutions
First Solar
SChott
Sustainable
Making
Green Possible
What Leaders are Doing?
Sustainable
Making
Green Possible
Major Aspects of O&M
Sustainable
Making
Green Possible
Leveraging IT for Solar O&M
Lower Total Cost
of Ownership
Design /Specifications/Manuals
Shared
Environment
Improved Planning for Man,
Material and Machine
Assets Health and
Utilization
Dashboards &
Portals
Work
Scheduler
Enabling Field Work
Mobile
Solutions
Sustainable
Making
Green Possible
Tracking After Sales
Contracts / AMC’s
Integration
with SCM Solutions
Birlasoft IT Solution for Solar O&M
Sustainable
Making
Green Possible
Performance Indicators to address the Challenges
Asset Availability & Downtime
Asset Performance
Spare Parts Availability
MTBF / MTTR
Alerts & SLA Tracking
Work Order Open/Close Trend (Time/Site)
Estimate Vs Actual Work Cost
Inspection Report/Rejected Items Records
Warranty Claims
Disposal & Part Reselling
Sustainable
Making
Green Possible
Are the Solar Assets & Performance Metrics available real time?
Sustainable
Making
Green Possible
Are the Solar Assets & Performance Metrics available real time?
Data from SCADA
Aggregated Data
Data from SCADA
Sustainable
Making
Green Possible
How can the performance of maintenance be measured based on various
parameters ?
Sustainable
Making
Green Possible
Is the status of warranties/contracts associated to assets’ visible?
Sustainable
Making
Green Possible
How can the dynamic changes in field services be catered ?
Maximo Mobile
for Asset Management
IBM Maximo Asset
Management Scheduler
Sustainable
Making
Green Possible
Where we reach
Sleep ……..while the Sun Shines
Legal
compliance
EHS
Spares
Maintenance
Stake Holders
EPC
Solar OEM
Operations
Regulators
Logistics
Provider
Thank You