Transcript General Presentation
Gabriel Performance Products
Gabriel Performance Products Map
A specialty chemical company focused on custom chemical manufacturing and unique proprietary produc
ts
30,150 gallons of reactor capacity
40 acre manufacturing facility located in Ashtabula, Ohio Expertise in a multitude of chemistries
Experience in handling hazardous materials
Bulk logistical capabilities, rail, truck and isotainer
24/7 production and laboratory staffing
Non-union work force
FIFRA registration
History
• • • • • • •
1955 – facility built by ADM (commercial fatty acids/esters) 1959 – site closed by ADM 1962 –Diamond Shamrock acquired the facility (new product launch pad) 1986 – Occidental Chemical purchased the site (new product launch pad) 2001 – facility acquired by private investors, forming Gabriel Performance Products 2006 – new management team recruited to provide an exit strategy 2009 – facility sold to Edgewater Capital Partners
Edgewater
Private equity investment firm focused on the acquisition of lower middle market or micro-market companies Target $10 million to $75 million Retains management teams Specialty chemical focus Current holdings Syrgis Performance Products LLC • • Lycus Chemical, benzophenone PChem, corrosion and scale inhibitors, scavengers used in refining industries • Syrgis Performance initiators (NORAC organic peroxides) Turbonetics, turbochargers used in; automotive, marine, mining and energy production applications
Strategy – Focus on growth in custom manufacturing and complementary proprietary products by acquisition and select internal development
Business Model
Custom Manufacturing
Proprietary Products
Mercaptans used as Epoxy Resin Hardeners
Fluorolube Greases & Oils
Glycerol Formal
Operating Disciplines
Environmental
EPA Risk Management Plan
ISO 14001:2004 Certification
ChemStewards
Recognized by SOCMA each year since 2002 for Environmental Programs and Excellence
Awards and Certifications
AWARDS: SOCMA (Society of Chemical Manufacturers & Affiliates)
2009 EHS&S Planning & Operations 2007 and 2008 Resource Management & Waste Minimization 2007 ChemStewards SM Core Principles 2005 and 2006 EHS&S Achievement Award 2005 Excellence Award Superior EHS&S Achievements & Leadership 2002 and 2004 Responsible Care ® Achievement Award
CERTIFICATIONS:
ISO 9001:2008 ISO 14001:2004 Certificate Number 2010/0111 Valid for 3 years until January 11, 2013
Operating Disciplines
Quality
ISO 9001:2008
Safety and Health
OSHA Process Safety Management
Programs in process
ISO 18000
Tier III, ChemStewards
Personnel Safety
Performance (as of 12-31-09)
• •
Last Lost Time Accident: 10-27-07 861 days worked without an LTA 331,255 man hours worked safely as of 12/31/09
Safety Performance – How We Measure Up OSHA OIIR (OSHA Injury & Illness Rate) 2004 2005 2006 2007 2008 2009 Aver Manufacturing Chemicals ChemStewards Gabriel Performance 6.6
6.3
6.0
5.6
5.0
N/A 5.9
3.5
3.2
2.9
3.1
2.7
N/A 3.0
1.5
2.6
3.7
3.5
N/A N/A 3.0
0.0
0.0
0.0
4.1
3.9
1.3
1.55
Continuous Improvement
Lean Manufacturing
Focus on reduction of operating waste
Six Sigma
Black belt certified engineer on staff
Total Quality Management System
Incorporates ISO, ChemStewards, Risk Management Planning, and Process Safety Management
Business Focus
Custom Manufacturing
Full-scale operations for commercial products, and bridge for scale-up
Utilize chemical expertise
Development Laboratory
Proprietary Products
Synthetic and Industrial applications
Typical Custom Manufacturing Products
Personal care surfactant Surface Treatment Formulations Acrylate Resins Lubricant Additives Additive for Rubber Compounding Specialty catalysts Resins for Aerospace Applications Agricultural Intermediates Electrochemical Cell Materials
Custom Manufacturing Capabilities
Equipment - Multi-Purpose 750 - 6,000 gal. vessels, glass lined, nickel, stainless, Hastelloy C-2000, all equipped with columns and condensers Distillation columns; nickel, stainless, and glass lined Filters - pressure/vacuum, Nutsche, plate frame, pressure leaf Centrifuge - Hastelloy C basket-type, 3.3 ft 3 Dryer - vacuum, agitated, jacketed 316 stainless rotary Distillation column – Alloy 2205, 25 fixed valve trays, 30 in diameter, 37 ft tall Bulk Storage, 20 tanks of various sizes, 304/316 SS and glass, 250,000 plus gallons Logistics, Inbound and outbound bulk capabilities, rail, truck, isotainer
Custom Manufacturing Capabilities
•
Core Strengths include safe handling of…
•
Epichlorohydrin (bulk)
• • • •
Formaldehyde (bulk) Hydrogen Sulfide (bulk) Cyanide, Isocyanates Flammable Solvents
Custom Manufacturing Capabilities
Processing Technology
Acyl Chlorination Alkylation Acylation Chlorination Condensation Amination Glycines Cyanation Diels-Alder Epoxidation Etherification Esterification Mannich Urethanes Formylation Friedel-Crafts Polymerization Sulfonation Transesterification Mercaptans
Strengths
• • • • • • •
Equipment capabilities and adaptability Hazardous raw material capabilities Transportation cabilities (bulk) Chemical reactions expertise Safety and environmental record Community standing Responsiveness and Flexibility
Analytical Capabilities
Gas Chromotography HPLC FTIR Autotitrators Automated Flash Point Colorimeter Viscometers (Brookfield, kinematic, Gardner) Karl Fisher moisture analysis Various physical testing Responsive to customer test requests
Proprietary Products
Primary Markets
Adhesives
Sealants
Coatings
Lubricants
Excipients, veterinary injectables and pastes
Sulfur Chemistry Expertise
R [O(C 3 H 6 O) n CH 2 CHCH 2 SH] 3 OH
GPM-800
Mercaptan-terminated Polymer
Used as an epoxy curing agent
Used in thin-film cures
Rapid-cure characteristics
Can be used in lower temperature applications
GPM Product Line
GPM-800
Base Mercaptan Product
GPM-888
Pre-catalyzed Product
GPM-845 MT
Moisture Tolerant Product
GPM-895 FC
Fast Cure Product
GPM-891
Non-Yellowing Product
HO
Product Lines
HOH 2 C O O O O
(60%)
Glycerol Formal
(40%)
Excipient used in the AgVet industry
Solvent used in water-based ink formulations
Solvent for binder to produce foundry core
Good miscibility with water
Coalescence improver for water dispersion of acrylic and PVA paints containing a frost resistance agent
Product Lines
F F C C F Cl n
Fluorolube® Oils and Greases
Lubricants for highly oxidative/acidic environments
Available in a range of viscosities to meet the needs for a variety of applications
The Future for Gabriel Performance Products
Expanded manufacturing capabilities New site Unique proprietary products Business Systems, new ERP software -Improved efficiency -Eliminate potential errors -Improved analytical capabilities
Gabriel Performance Products Conclusions
Business Model – Custom Manufacturing, Proprietary Products
Diversified chemistry/technical expertise
Willingness to expand Technical Capabilities
Commitment to rapid market penetration
Partnership Focus