Transcript WELCOME [www.allmarinespares.com]

Oil Cleaning Centrifuge
What is Spin-Clean?
 A true centrifuge that, when sized properly, will
remove the dense wear abrasives from oil down to
below 1 micron
 Will not use more than 10% of engine oil pump output
at any given time
 The centrifuge removes the solids from the engine oil
using centrifugal force – 1000 G’s
 Significantly reduces engine wear, sludge build-up, &
acid formation
How it works
Pressurized oil enters Spin-Clean
on bottom right. (Inlet)
Oil enters into turbine, begins to
fill, and pressurizes.
Oil exits out of the two nozzles
at the bottom of the turbine at a
very high velocity, thus causing
the turbine to spin.
As the oil exits the shaft in the
turbine bowl the solid particles
are whipped against the inner
wall of the bowl at a high rate of
speed.
Solid particles down to below 1
micron are captured on the
inside wall of the turbine bowl
creating a dense cake-like solid.
Clean oil exits the centrifuge into
the engine sump.
Why Spin-Clean?
 Engine manufactures install full-flow filters
that only remove particles from the oil down to
20-25 micron
 Increase the interval between oil/filter changes
 Significantly increase engine life
 Go Green – better for the environment
 Serves as a diagnostic tool
Spin-Clean waste
 Actual Spin-Clean bowl
after 2000 hours
 “Cake” accumulates on
inner wall of turbine
bowl
 Easy to clean – minimal
down time
More Examples
Lapping Oil
Engine Oil
Additional Benefits
 Aids in detecting excessive wear problems
 Aids in the detection of coolant leaks
 Improves engine up time
 Reduces hazardous waste fees
 Will not remove oil additives or conditioners
 Centrifuge can be cleaned while the engine is
running
 Easily installed
Target Markets
 Oil & Gas – Exploration, Refineries, Production,
Gathering Pipelines, & Service Companies
 Marine Ships – 500 (and up) Gross Registered Tonnage
(GRT)
 Marine – Less Than 500 GRT – Inland Waterways &
Offshore
 Drilling – Land and Offshore
 Industrial Markets – Extrusion, Stamping, Foundry,
Hydraulic
Target Markets Cont…
 Railroad & Maintenance of Way
 Construction and Mining
 Cogeneration and Peak Electric
 Government Including Military
 OEM Original Equipment Manufacturers and
Equipment Packagers
FPE Spin-Clean Model 75
 75-1 Model Also
Available – Cut Out
Valve Assembly
 Rated at 1 Gallon Per
Minute (3.7 L/min)
 Oil Sump Capacity – Up
to 15 Gallons (56.8 L)
 Dirt Holding Capacity –
18 in3 (278 cm3)
FPE Spin-Clean Model 150
 Rated at 2 Gallons Per
Minute (7.6 L/min)
 Oil Sump Capacity – Up
to 30 Gallons (113.5 L)
 Dirt Holding Capacity –
53 in3 (828 cm3)
FPE Spin-Clean Model M300
 Rated at 4 Gallons Per
Minute (15 L/min)
 Oil Sump Capacity – Up
to 60 Gallons (227 L)
 Side Drain
 Dirt Holding Capacity –
150 in3 (2340 cm3)
FPE Spin-Clean Model 300
 Rated at 4 Gallons Per
Minute (15 L/min)
 Oil Sump Capacity – Up
to 60 Gallons (227 L)
 Oil Control Base Option
Available (OCB)
 Bottom Drain
 Dirt Holding Capacity –
150 in3 (2340 cm3)
FPE Spin-Clean Model 1000
 Available in 8, 12, & 16
Gallons Per Minute (30,
45, & 60 L/min)
 Oil Sump Capacity – Up
to 120, 180, or 240
Gallons (454, 681, 908 L)
 Oil Control Base Option
available (OCB)
 Dirt Holding Capacity –
350 in3 (5462 cm3)
What to Know When Sizing a
Spin-Clean
 Engine Make, and Model
 Oil Sump Capacity (Gallons)
 Oil Pump Output (GPM) @ what RPM
How to Size a Centrifuge
-Sizing Chart
Sizing Notes
 Spin-Clean uses 10% of the oil sump capacity at any
given time.
 The volume of oil in the system may be used to
determine the type and number of centrifuges to be
fitted.
 A centrifuge should be specified to ensure that the
total crankcase oil capacity passes through the
centrifuge(s), no less than four times in an hour.
 The optimum oil inlet pressure for a centrifuge ranges
from 60 to 80 psi, but units can be operated at a
maximum of 100 psi or a minimum of 30 psi.
Sizing Example
30 Gal Sump
-Turned 4 times per hour
-Requires Centrifuge capable of turning 120 Gal per
hour (30 x 4 = 120 Gal)
Model 75 – 60 GPH / 30 Gal = 2 turns per hour
Model 150 – 120 GPH / 30 Gal = 4 turns per hour
Model 300 – 240 GPH / 30 Gal = 8 turns per hour
Spin-Clean sizing information and sizing
calculator now available on Fluid Power
Energy’s new website
www.fpevalves.com
Spin-Clean / engine manufacture match-up
documentation available upon request
Installation
 Due to different field applications, different engine
sizes, and other unforeseen circumstances we offer
several installation options. All originate from these
two methods.
 -Gravity drain
 Spin-Clean is mounted higher than the crankcase – Gravity
forces oil to drain from Spin-Clean down to engine crankcase.
 -Oil Control Base (OCB)
 This option is used if the Spin-Clean is mounted below the
engine crankcase. Compressed air (.02 SCFM) is used to
pressurize the Spin-Clean unit sending oil back up to the
crankcase.
Gravity Drain Installation
Gravity Drain Installation
-M300 Side Drain
Gravity Drain Installation
-Model 75 Side Drain
OCB Installation
-Model 1000 (drain up to crankcase)
Installation Kits
 Our goal is to make Spin-Clean installation easy. Let
us provide you with the accessories you’ll need to just
hookup and go. (Reduced downtime!)
 Kits available or most engine makes and models such as:
Caterpillar, Waukesha, Cummins & Superior
 If we don’t have a kit for your engine/application we’ll make
one!
Installation Kits
 CAT 3600 Series
Engine
-Model 1000
Spin-Clean
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Includes:
Fittings/valves
Hoses
Gravity base
Crankcase door
Door seal
Installation Kits
 Waukesha VHP
Series Engine
-Model 1000
Spin-Clean
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Includes:
Fittings/valves
Stainless Steel
tubing (optional)
Gravity base
Crankcase door
Door seal
Installation Kits
 Waukesha
7042 Engine
-Model M300
Spin-Clean
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Includes:
Fittings/valves
Hoses
Door Assembly
Door Seal
Field Applications
Yi-Chang Diesel
-Gravity Drain
White Superior
-16 Cylinder
-Model 1000OCB
-Oil Control Base
Sulzar 16-ZAV
-Multiple SpinClean Installation
Caterpillar 3608
-Model 1000OCB
-Oil Control Base
Caterpillar 3412
-Model M300
-Bottom Drain
Caterpillar G3516
-Model M300
-Side Drain
Spin-Clean Testing
 Several test programs available
 Oil analysis available
 Spectrometric and Particle testing
 Spin-Clean bowl waste analyzing
Success stories
 Canada Oil & Gas Production
 Waukesha 7042 Engine
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47% Cleaner lube oil
20 Gal reduction in oil consumption
Doubled Full-Flow Filter life
 Oil & Gas Drilling Rig
 Caterpillar D399 Engine
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Increased Oil Service by 50%
Spin-Clean Test – Phase 1
 Change oil and full-flow filter elements.
 Pull sample of new oil – Tag as “Sample # 1” - Log total
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engine hours. Mail used oil “Sample #1” to FPE.
Run 30 days and Pull oil sample – Tag as “Sample #2” – Log
total engine hours. Mail used oil “Sample #2 to FPE
Run 30 days and Pull oil sample – Tag as “Sample #3” – Log
total engine hours. Mail used oil “Sample #3” to FPE.
Run 30 days and Pull oil sample – Tag as “Sample #4” – Log
total engine hours. Mail used oil “Sample #4” to FPE.
Develop baseline from the above oil sample test reports.
Spin-Clean Test – Phase 2
 Change oil and full-flow filter elements.
 Pull sample of the new oil – Tag as “Sample # 5” – Log total
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engine hours. Mail new oil “Sample #5” to FPE.
Run 30 days and Pull oil sample – Tag as “Sample #6” – Log
total engine hours. Mail used oil “Sample #6” to FPE.
Run 30 days and Pull oil sample – Tag as “Sample #7” – Log
total engine hours. Mail used oil “Sample #7” to FPE.
Run 30 days and Pull oil sample – Tag as “Sample #8” – Log
total engine hours. Mail used oil “Sample #8” to FPE.
Collect solids from centrifuge, weigh solids and photograph
solids.
Mail dirt sample with used oil “Sample #8” to FPE
New Applications for Spin-Clean
 Units for oil reclamation
 Stationary, skid mounted, initial unit on site trial 2-10-10
 Trailer mounted
 With or without tank
 Compressor maintenance facilities
 Truck & Bus fleet facilities
 Hydraulic/industrial
 Any application where you need to remove solids
 Special version for Screw Compressors
Stationary Unit
 Model 1000 with 150 gallon tank
OIL RECLAMATION SYSTEM
Significantly reduce annual oil expenses! Protect your equipment from harmful
particles/sludge! Positively impact the environment! Fluid Power Energy has developed a
product to help you do all three. Our new Oil Reclamation System allows you to clean up to
150 gallons of dirty oil by removing harmful particulate matter.
4 Micron
6 Micron
10 Micron
Above data is based on a 48 hour test of 15w40 diesel oil. Oil cleanliness is based on third-party oil sampling additive package or clean oil may have to be added to reclaimed oil to be deemed as suitable for reuse.
Screw Compressor Unit
Thank You