Transcript Document
Critical Power
SG Series 10-40 kW
Sales Presentation December 2013
© 2012 General Electric Company 1
Product Range
UPS SG Series 10 kVA PurePulse ® 10kW UPS SG Series 15 kVA PurePulse ® 15kW UPS SG Series 20kVA PurePulse ® 20kW UPS SG Series 30kVA PurePulse ® 30kW UPS SG Series 40kVA PurePulse ® 40kW
CE Marked, 3x380/400/415V In & Out, 50/60Hz
SG 10-40 kVA Presentation Page 2 GE Critical Power – 2013
UPS Configuration
Double conversion technology
Designed for Mission Critical Applications
True On-Line Double Conversion VFI technology Voltage and Frequency Independent Inverter output transformer for load galvanic separation
Bypass supply Rectifier supply Rectifier AC DC Static bypass Inverter DC AC Battery bank SG CE classification: VFI – SSS – 111 VFI
Voltage & Frequency Independent Frequency Converter operation available
SS
Output voltage THD < 8% for all loads THDv < 2% linear loads THDv < 3% non-linear loads
111
Class 1 performance Exceeding Class 1 ‘’Best in Class’’ dynamic response: +/- 3% at load step: 0-100%-0 +/- 2% at load step: 0-50%-0 SG Series
Class 1
Load
SG 10-40 kVA Presentation Page 4 GE Critical Power – 2013
UPS configuration
Double conversion with inverter output isolation transformer
Q2 CB4 AUTOMATIC BYPASS MANUAL BYPASS SSM K6 RECTIFIER INVERTER CB3 INVERTER TRANSFORMER BATTERY K7 Q1 Double conversion (VFI) technology with output isolation transformer Automatic bypass for overloads, short circuit and UPS disturbances conditions Manual bypass for UPS maintenance operations without load interruption Protection safety devices integrated - back feed protection K6 standard - battery disconnect CB3 standard SG 10-40 kVA Presentation Page 5 GE Critical Power – 2013
Backfeed protection
IEC 62040 1 : ……“For fixed installation UPS, backfeed protection may be provided internally or externally to the UPS in the a.c
. input line”
Standard feature inside UPS cabinet
No additional cost required No addition installation required
Backfeed contactor Fully compliant with IEC 62040-1
Compliance to UPS installation safety requirements
Input mains Rectifier AC DC Safer operating condition
Safer operation for end users and service engineers
static bypass Inverter DC AC Load Battery bank
preventing feedback to the mains from the inverter in case of mains failure and a fault in the bypass circuit SG 10-40 kVA Presentation Page 6 GE Critical Power – 2013
UPS configuration
Advantages - Output Isolation Transformer
No DC component in output (galvanic isolation by transformer)
Transformer less UPS – DC components are controlled electronically
Lower DC voltage – less number of batteries per string (30-32 blocks)
Less cost for same type of batteries and back up time Transformer less UPS – More battery blocks, connections etc Transformer based UPS – 2.7 X Nominal current Ph-Ph - 4 X Nominal current Ph-N / G Transformer less UPS – 2.2 X Nominal current
No neutral current back to the mains in case of unbalanced load in Double conversion mode
Better management of unbalanced load.
A Zig-Zag transformer will share an unbalanced load on the three inverter bridges Transformer less UPS – inverter legs may see unbalanced load ( different leg operates at different load % - Components stress level are different) improves battery lifetime through less ripple
Better management of non linear load
(low level harmonics are short-circuited) GE Critical Power SG 10-40 kVA Presentation Page 7 – 2013
Input performance
IGBT technology for clean input
Pure Pulse® configuration for highest input performances
PurePulse® technology for IGBT rectifier
UPS input performances
Total Current Harmonic Distortion THDi=2% @ 100% load and 5% @ 50% load UPS input power factor: 0.99
Constant behavior at all loads
Negligible harmonics contents at full and partial loads
Benefit on input mains
Saving in the sizing of upfront equipment's e.g. GenSet, cablings, circuit breakers, … No disturbances to nearby equipment Saving cost due to additional filters Total Input Harmonic Distortion 5% 4% 3% 2% 1% 0% 0% 20% 40% 60%
Load
80% 100% SG 10-40 kVA Presentation Page 9 GE Critical Power – 2013
Input rectifier performances
Wide input window to preserve battery autonomy and lifetime
Input window Wide input voltage and frequency windows
Limited use of battery Preserve battery autonomy for real input mains failures Increase battery lifetime
+10% 50 Hz -10% -15% 400V Input voltage Soft start
Rectifier can be activated gradually, controlling the input current Preventing instable situation for GenSet Avoids false trip of upfront protection devices Sequential softstart for parallel UPS
Soft start
UPS input current
100% 0%
time
UPS 1 +15% UPS 2
Page 10 GE Critical Power SG 10-40 kVA Presentation – 2013
Perfect integration with GenSet
No GenSet oversizing required
GenSet integration Compatible with GenSet design
Saving GenSet size (suggested GenSet vs. UPS ratio ~ 1.1) Reducing GenSet installation space Saving GenSet investment
GenSet system integration
GenSet integration via Customer Interface (dedicated auxiliary contact) Programmable functions based on GenSet working condition (Gen on/off) Page 11 GE Critical Power SG 10-40 kVA Presentation – 2013
Output performance
Highest UPS output power capability
Capability to supply Inductive, Resistive and Capacitive loads
Full range power capability
Designed to supply real power for any type of application - inductive loads - resistive loads - capacitive loads No over-sizing required to supply resistive and capacitive loads Suitable for modern power supply application with unit or capacitive power factor (e.g. new servers generation), crest factor up to 3:1 I.e. SG-CE 20kVA load capabilities: Inductive load PF=0.9
Resistive load PF=1 Capacitive load PF=0.9
18 kW / 20 kVA 20 kW / 20 kVA 18 kW / 20 kVA Page 13 GE Critical Power SG 10-40 kVA Presentation – 2013
No output voltage distortion
Best in class inoutput dynamic stiffness
Output voltage with linear + non-linear load output voltage No output voltage distortion with linear and non-linear loads
Voltage distortion - linear loads: THDv < 2% - non-linear loads: THDv < 3%
current Enhanced customer productivity
Improved quality of application, reducing stress for loads supplied Increased uptime and MTBF of customer Reduced service intervention
Output voltage with non-linear load output voltage current
Page 14 GE Critical Power SG 10-40 kVA Presentation – 2013
Output Dynamic Stiffness
Best in class inoutput dynamic stiffness
Best in class in output voltage variation with load steps:
Static Dynamic at load steps 0-50-0% Dynamic at load steps 0-100-0% : < + 1% : < + 2% : < + 3%
Medical scanner - dynamic current absorbtion 1 ms Enhanced customer unit productivity
Improved quality of application (i.e. medical images) Capability to supply critical loads with high and fast loads steps (pulsating loads) Increased uptime and MTBF of customer Reduced service intervention
Voltage variation at 0 –100% load step load step 0-100% output voltage
Page 15 GE Critical Power SG 10-40 kVA Presentation – 2013
High Efficiency at all loads
Reduced customer operation costs and cost saving in air conditioning design
High efficiency performances
High efficiency > 92% at full and partial loads for real benefit in operating conditions
Energy cost saving
Reduced cost of customer equipment operation at all loads
Air conditioning cost saving
Reducing size and cost of air condition system Reducing consumption and related operating cost
Higher backup time
Page 16 GE Critical Power SG 10-40 kVA Presentation – 2013
Superior Battery Management
Safe and protected battery management to preserve investment and UPS reliability
Flexible applications
Different battery technologies applicable: PB sealed (VRLA) - PB vented – NiCd Wide autonomy range: few minutes …... hours
User friendly information
Prediction of true back-up time, based on load status Alarm for “stop operation” to prevent any unknown shut-down
Monitoring and control
Battery test (programmable or manual) ; preserve UPS system reliability Battery earth fault detection; safer operation user for service engineer & end
Charging voltage = f (battery temperature)
2.36
2.33
2.30
2.27
2.24
2.21
2.18
0 5 10 15 20 25
Battery tem perature [°C]
30 35 40 Voltage temperature compensation V Page 17 GE Critical Power SG 10-40 kVA Presentation – 2013
Improved serviceability High Reliability
Improved diagnostic, High Reliability
SG Series – Improved diagnostic, High reliability
Front access (including battery) Wave form capture capability Fan failure detection AC Capacitor health monitoring Component life time counters Dedicated supply path for bypass logic Regulated power supply Page 19 GE Critical Power SG 10-40 kVA Presentation – 2013
Improved diagnostic, High Reliability
SG Series – Improved diagnostic, High reliability
Robust RPA communication (Manchester coded) Simplified design through reduction of PCBA & connections Output filter capacitors – PCBA mounted, easy to replace Input & battery circuit breaker instead of contactor Robust rectifier control with input mains diagnostic Page 20 GE Critical Power SG 10-40 kVA Presentation – 2013
New FLEX DSP board
Improved diagnostic capabilities
• •
Black box
-> Waveform Capture capability improved diagnostic Higher computing capability -> more ability to manage data Extended modularity
Enhanced connectivity
• • New digital communication – 3X bandwidth Faster connectivity -> up to 10x with connectivity devices hardware upgrade Waveform capture
Improved reliability
• • • • • Dedicated supply for bypass logic Dedicated supply for connectivity channels Redundant logic for emergency bypass activation Main-board integrated RPA control: RPA board contains only interface hardware More robust RPA communication (Manchester coded) Common platform Page 21 GE Critical Power SG 10-40 kVA Presentation – 2013
New FLEX DSP board: the black-box - Option
• Waveform capture, diagnostic and trend analysis • Simultaneous acquisition of 32 channels • Sampling frequency up to 10kHz • Smart trigger capability with up to 16 indipendent trigger sources to record only specific events with pre/post trigger data acquisition • Buffer depth of 1000 samples per channel: each event is recorded for 100ms @ s.f. 10kHz • 8 buffers to record up to 8 events without losing older events – can be extended with external USB mass storage devices • • • • • • • • • • • • • • • •
WAVEFORMS
• Inverter voltages Bypass voltages Input mains voltages Output voltages: Output current Phases: Input capacitors “Cin” voltages: Inverter primary current: Input current: IDC current: Battery current: Bypass current: UDC Communication status RPA Auxiliary status SSM status Fuses status Phase error slave master.
Page 22 GE Critical Power SG 10-40 kVA Presentation – 2013
EMC - Immunity
Immunity
SG-CE products design exceed IEC 62040-2 C3 level for immunity, i.e. can withstand possible disturbances and noise without affecting standard working conditions IEC 62040-2 C2 – SG Series 10kVA
Immunity
ESD Surge Burst RF common mode (1kHz)
SG-CE immunity level
8kV (air) 4kV (contact) 2kV line to line 4kV line to earth 4kV @5kHz 10V
IEC requirements
8kV (air) 4kV (contact) 1kV line to line 2kV line to earth 2kV @5kHz 10V Page 23 GE Critical Power SG 10-40 kVA Presentation – 2013
Redundant Parallel Architecture
True redundancy with no single point of failure
Modular design
Future system expansion Saving investment
rectifier Input mains bypass rectifier bypass
True redundancy
No single point of failure Decentralized bypass Distributed parallel management system Redundancy loss alarm
Increased system reliability
Safe and reliable power supply for “mission critical applications” Increase productivity True redundancy with no single point of failure
AC DC battery DC AC AC DC battery DC AC critical load
Page 24 GE Critical Power SG 10-40 kVA Presentation – 2013
Control panel
Easy and intuitive interface
Back lit Graphic Display (LCD)
Multilanguage communication interface: English, German, Italian, Spanish, French, Finnish, Polish, Portuguese, Czech, Slovakian, Chinese, Swedish, Russian and Dutch Synoptic diagram indicating UPS status Command keys and parameters setting UPS status control LED LED - red Stop Operation LED - yellow Alarm LED - green Operation Page 25 GE Critical Power SG 10-40 kVA Presentation – 2013
Customer interface
Easy integration with Building Management System (BMS)
UPS supervision capability
1x RS232 Serial Communication Port 6 programmable potential free alarm contacts: - D plug - Terminals blocks 1x Emergency Power OFF contact 1x Gen-ON Input contact 1x Control Input contact
Additional interface:
SNMP Interface Card (10/100Mbps auto-select) MODBUS RTU Interface (RS232 or RS485) Page 26 GE Critical Power SG 10-40 kVA Presentation – 2013
Installation flexibility - Product options
• • • • • • • •
Product Options
Empty Battery cabinets: Rectifier, Bypass transformer RPA card, SNMP card, Modbus RTU iUPSGuard (Remote monitoring) Black – box capability 24V DC Power supply EMC filter class A (40 kVA) the 40kVA is class C2 standard as well (adding 4x ferrites) Customer connection kit
Page 27 GE Critical Power SG 10-40 kVA Presentation – 2013
Product Comparison
Product Comparison
•
Site pro 10-40 kVA
Rectifier topology – Thyristor based • Input power factor – 0.8
• Input THDi – 30% • Efficiency – Low at part load • Filter Capacitor – overhang mounting • Service access – Side for battery • Customer interface – Separate card •
SG Series 10-40 kVA
Rectifier topology – IGBT • Input power factor – 0.99
• Input THDi – 2% • Robust control • Efficiency – Improved by 1-1.5% • Filter Capacitor – PCBA mounting • Service access – Front/Top only • Customer interface – embedded card Page 29 GE Critical Power SG 10-40 kVA Presentation – 2013
Product Comparison
Site pro 10-40 kVA
• Power supply – not regulated AC power • Battery disconnect – Optional • Cooling system – One blower • No Fan failure detection • No Cooling redundancy • Enhance diagnostic capability – No • Galvanic isolation • No Capacitor monitoring
SG Series 10-40 kVA
• Power supply –regulated AC/DC power • Battery disconnect – Standard CB3 • Cooling system – Fans • Fan failure detection • Partial Cooling redundancy • Enhance diagnostic capability • Galvanic isolation • Capacitor monitoring Page 30 GE Critical Power SG 10-40 kVA Presentation – 2013
Product Comparison
Site pro 10-40 kVA SG Series 10-40 kVA
Cable connection • Cable kit extension available to replace Sitepro without changing cable connections. Page 31 GE Critical Power SG 10-40 kVA Presentation – 2013
New SG Series.... high performances UPS
Output isolation transformer
- Increased reliability - Better short circuit cap Saving in the sizing -Input Breaker -Input cables
High Efficiency > 92% Output pf –1.0 (lead to lag)
- More Output power
Clean Input < 5% THDi Input pf – 0.99
Wide input voltage
-Inbuilt back feed protection Saving in the sizing -Genset
Output V THDv <2%
- Reduce stress on load - Stiff bus for pulsed loads -Enhance battery life Low Total Cost of Ownership GE Critical Power SG 10-40 kVA Presentation Page 32 – June 2013
SG 10-40 kVA - Applications
Process industries Large railway organizations Control systems © 2012 General Electric Company Healthcare 33
Page 34 GE Critical Power SG 10-40 kVA Presentation – 2013
Competitive Comparison
Technology Power range Input PF Input THDi Output PF Efficiency IP degree of protection Input/output Back-feed Foot Print Serviciability
GE SG 10-40 kVA
Tx based 10-40 0.99
< 3% 1 92% 20 3/3 Standard 680 x 800 x 1450 mm Internal battery upto 40 kVA Front access
Socomec Riello Masterysy
Tx based 10-40 (up to 80) 0.99
Master MPS
Tx based 10-800 0.92
< 3% 0.9/0.8
?
31 3/3 & 3/1 < 5-7% 0.9
92 ?
20 3/3 & 3/1 Optional 600 x 800 x 1400 mm 1000 x 835 x 1400 mm (40kVA) Internal Batt upto 20kVA Internal Batt upto 30kVA Front access Optional 555 x 740 x 1400 Front access
Riello Multisentry
Tx less with internal option 10-40 (upto 120) 0.99
<3% 0.9
up to 94% ?
20 (31 option) 3/3 & 3/1 (20 kVA) Optional 440 x 850 x 1320 Front and back access
Liebert NXC
Tx less with internal option 10-40 0.99
< 4% 0.9
92.5% (with Tx) 20 3/3 & 3/1 (20 kVA) 500 x 860 x 1240 600 x 850 x 1600 (30-40 kVA) Front access Page 35 GE Critical Power SG 10-40 kVA Presentation – 2013