Transcript Document

Critical Power

SG Series 10-40 kW

Sales Presentation December 2013

© 2012 General Electric Company 1

Product Range

UPS SG Series 10 kVA PurePulse ® 10kW UPS SG Series 15 kVA PurePulse ® 15kW UPS SG Series 20kVA PurePulse ® 20kW UPS SG Series 30kVA PurePulse ® 30kW UPS SG Series 40kVA PurePulse ® 40kW

CE Marked, 3x380/400/415V In & Out, 50/60Hz

SG 10-40 kVA Presentation Page 2 GE Critical Power – 2013

UPS Configuration

Double conversion technology

Designed for Mission Critical Applications

True On-Line Double Conversion  VFI technology Voltage and Frequency Independent  Inverter output transformer for load galvanic separation

Bypass supply Rectifier supply Rectifier AC DC Static bypass Inverter DC AC Battery bank SG CE classification: VFI – SSS – 111 VFI

Voltage & Frequency Independent Frequency Converter operation available

SS

Output voltage THD < 8% for all loads THDv < 2% linear loads THDv < 3% non-linear loads

111

Class 1 performance Exceeding Class 1 ‘’Best in Class’’ dynamic response: +/- 3% at load step: 0-100%-0 +/- 2% at load step: 0-50%-0 SG Series

Class 1

Load

SG 10-40 kVA Presentation Page 4 GE Critical Power – 2013

UPS configuration

Double conversion with inverter output isolation transformer

Q2 CB4 AUTOMATIC BYPASS MANUAL BYPASS SSM K6 RECTIFIER INVERTER CB3 INVERTER TRANSFORMER BATTERY K7 Q1     Double conversion (VFI) technology with output isolation transformer Automatic bypass for overloads, short circuit and UPS disturbances conditions Manual bypass for UPS maintenance operations without load interruption Protection safety devices integrated - back feed protection K6 standard - battery disconnect CB3 standard SG 10-40 kVA Presentation Page 5 GE Critical Power – 2013

Backfeed protection

IEC 62040 1 : ……“For fixed installation UPS, backfeed protection may be provided internally or externally to the UPS in the a.c

. input line”

Standard feature inside UPS cabinet

 No additional cost required  No addition installation required

Backfeed contactor Fully compliant with IEC 62040-1

 Compliance to UPS installation safety requirements

Input mains Rectifier AC DC Safer operating condition

 Safer operation for end users and service engineers

static bypass Inverter DC AC Load Battery bank

preventing feedback to the mains from the inverter in case of mains failure and a fault in the bypass circuit SG 10-40 kVA Presentation Page 6 GE Critical Power – 2013

UPS configuration

Advantages - Output Isolation Transformer

No DC component in output (galvanic isolation by transformer)

Transformer less UPS – DC components are controlled electronically  

Lower DC voltage – less number of batteries per string (30-32 blocks)

Less cost for same type of batteries and back up time Transformer less UPS – More battery blocks, connections etc Transformer based UPS – 2.7 X Nominal current Ph-Ph - 4 X Nominal current Ph-N / G Transformer less UPS – 2.2 X Nominal current 

No neutral current back to the mains in case of unbalanced load in Double conversion mode

 

Better management of unbalanced load.

A Zig-Zag transformer will share an unbalanced load on the three inverter bridges Transformer less UPS – inverter legs may see unbalanced load ( different leg operates at different load % - Components stress level are different) improves battery lifetime through less ripple

Better management of non linear load

(low level harmonics are short-circuited) GE Critical Power SG 10-40 kVA Presentation Page 7 – 2013

Input performance

IGBT technology for clean input

Pure Pulse® configuration for highest input performances

PurePulse® technology for IGBT rectifier

UPS input performances

 Total Current Harmonic Distortion THDi=2% @ 100% load and 5% @ 50% load  UPS input power factor: 0.99

Constant behavior at all loads

 Negligible harmonics contents at full and partial loads

Benefit on input mains

 Saving in the sizing of upfront equipment's e.g. GenSet, cablings, circuit breakers, …   No disturbances to nearby equipment Saving cost due to additional filters Total Input Harmonic Distortion 5% 4% 3% 2% 1% 0% 0% 20% 40% 60%

Load

80% 100% SG 10-40 kVA Presentation Page 9 GE Critical Power – 2013

Input rectifier performances

Wide input window to preserve battery autonomy and lifetime

Input window Wide input voltage and frequency windows

  Limited use of battery Preserve battery autonomy for real input mains failures  Increase battery lifetime

+10% 50 Hz -10% -15% 400V Input voltage Soft start

 Rectifier can be activated gradually, controlling the input current   Preventing instable situation for GenSet Avoids false trip of upfront protection devices  Sequential softstart for parallel UPS

Soft start

UPS input current

100% 0%

time

UPS 1 +15% UPS 2

Page 10 GE Critical Power SG 10-40 kVA Presentation – 2013

Perfect integration with GenSet

No GenSet oversizing required

GenSet integration Compatible with GenSet design

 Saving GenSet size (suggested GenSet vs. UPS ratio ~ 1.1)  Reducing GenSet installation space  Saving GenSet investment

GenSet system integration

 GenSet integration via Customer Interface (dedicated auxiliary contact)  Programmable functions based on GenSet working condition (Gen on/off) Page 11 GE Critical Power SG 10-40 kVA Presentation – 2013

Output performance

Highest UPS output power capability

Capability to supply Inductive, Resistive and Capacitive loads

Full range power capability

 Designed to supply real power for any type of application - inductive loads - resistive loads - capacitive loads  No over-sizing required to supply resistive and capacitive loads  Suitable for modern power supply application with unit or capacitive power factor (e.g. new servers generation), crest factor up to 3:1 I.e. SG-CE 20kVA load capabilities: Inductive load PF=0.9

Resistive load PF=1 Capacitive load PF=0.9

18 kW / 20 kVA 20 kW / 20 kVA 18 kW / 20 kVA Page 13 GE Critical Power SG 10-40 kVA Presentation – 2013

No output voltage distortion

Best in class inoutput dynamic stiffness

Output voltage with linear + non-linear load output voltage No output voltage distortion with linear and non-linear loads

 Voltage distortion - linear loads: THDv < 2% - non-linear loads: THDv < 3%

current Enhanced customer productivity

 Improved quality of application, reducing stress for loads supplied   Increased uptime and MTBF of customer Reduced service intervention

Output voltage with non-linear load output voltage current

Page 14 GE Critical Power SG 10-40 kVA Presentation – 2013

Output Dynamic Stiffness

Best in class inoutput dynamic stiffness

Best in class in output voltage variation with load steps:

 Static  Dynamic at load steps 0-50-0%  Dynamic at load steps 0-100-0% : < + 1% : < + 2% : < + 3%

Medical scanner - dynamic current absorbtion 1 ms Enhanced customer unit productivity

 Improved quality of application (i.e. medical images)  Capability to supply critical loads with high and fast loads steps (pulsating loads)  Increased uptime and MTBF of customer  Reduced service intervention

Voltage variation at 0 –100% load step load step 0-100% output voltage

Page 15 GE Critical Power SG 10-40 kVA Presentation – 2013

High Efficiency at all loads

Reduced customer operation costs and cost saving in air conditioning design

High efficiency performances

 High efficiency > 92% at full and partial loads for real benefit in operating conditions

Energy cost saving

 Reduced cost of customer equipment operation at all loads

Air conditioning cost saving

 Reducing size and cost of air condition system  Reducing consumption and related operating cost

Higher backup time

Page 16 GE Critical Power SG 10-40 kVA Presentation – 2013

Superior Battery Management

Safe and protected battery management to preserve investment and UPS reliability

Flexible applications

 Different battery technologies applicable: PB sealed (VRLA) - PB vented – NiCd  Wide autonomy range: few minutes …... hours

User friendly information

 Prediction of true back-up time, based  on load status Alarm for “stop operation” to prevent any unknown shut-down

Monitoring and control

 Battery test (programmable or manual) ;  preserve UPS system reliability Battery earth fault detection; safer operation user for service engineer & end

Charging voltage = f (battery temperature)

2.36

2.33

2.30

2.27

2.24

2.21

2.18

0 5 10 15 20 25

Battery tem perature [°C]

30 35 40 Voltage temperature compensation V Page 17 GE Critical Power SG 10-40 kVA Presentation – 2013

Improved serviceability High Reliability

Improved diagnostic, High Reliability

SG Series – Improved diagnostic, High reliability

 Front access (including battery)  Wave form capture capability  Fan failure detection  AC Capacitor health monitoring  Component life time counters  Dedicated supply path for bypass logic  Regulated power supply Page 19 GE Critical Power SG 10-40 kVA Presentation – 2013

Improved diagnostic, High Reliability

SG Series – Improved diagnostic, High reliability

 Robust RPA communication (Manchester coded)  Simplified design through reduction of PCBA & connections  Output filter capacitors – PCBA mounted, easy to replace  Input & battery circuit breaker instead of contactor  Robust rectifier control with input mains diagnostic Page 20 GE Critical Power SG 10-40 kVA Presentation – 2013

New FLEX DSP board

Improved diagnostic capabilities

• •

Black box

-> Waveform Capture capability improved diagnostic Higher computing capability -> more ability to manage data Extended modularity

Enhanced connectivity

• • New digital communication – 3X bandwidth Faster connectivity -> up to 10x with connectivity devices hardware upgrade Waveform capture

Improved reliability

• • • • • Dedicated supply for bypass logic Dedicated supply for connectivity channels Redundant logic for emergency bypass activation Main-board integrated RPA control: RPA board contains only interface hardware More robust RPA communication (Manchester coded) Common platform Page 21 GE Critical Power SG 10-40 kVA Presentation – 2013

New FLEX DSP board: the black-box - Option

• Waveform capture, diagnostic and trend analysis • Simultaneous acquisition of 32 channels • Sampling frequency up to 10kHz • Smart trigger capability with up to 16 indipendent trigger sources to record only specific events with pre/post trigger data acquisition • Buffer depth of 1000 samples per channel: each event is recorded for 100ms @ s.f. 10kHz • 8 buffers to record up to 8 events without losing older events – can be extended with external USB mass storage devices • • • • • • • • • • • • • • • •

WAVEFORMS

• Inverter voltages Bypass voltages Input mains voltages Output voltages: Output current Phases: Input capacitors “Cin” voltages: Inverter primary current: Input current: IDC current: Battery current: Bypass current: UDC Communication status RPA Auxiliary status SSM status Fuses status Phase error slave master.

Page 22 GE Critical Power SG 10-40 kVA Presentation – 2013

EMC - Immunity

Immunity

SG-CE products design exceed IEC 62040-2 C3 level for immunity, i.e. can withstand possible disturbances and noise without affecting standard working conditions IEC 62040-2 C2 – SG Series 10kVA

Immunity

ESD Surge Burst RF common mode (1kHz)

SG-CE immunity level

8kV (air) 4kV (contact) 2kV line to line 4kV line to earth 4kV @5kHz 10V

IEC requirements

8kV (air) 4kV (contact) 1kV line to line 2kV line to earth 2kV @5kHz 10V Page 23 GE Critical Power SG 10-40 kVA Presentation – 2013

Redundant Parallel Architecture

True redundancy with no single point of failure

Modular design

 Future system expansion  Saving investment

rectifier Input mains bypass rectifier bypass

True redundancy

 No single point of failure  Decentralized bypass  Distributed parallel management system  Redundancy loss alarm

Increased system reliability

 Safe and reliable power supply for “mission critical applications”  Increase productivity  True redundancy with no single point of failure

AC DC battery DC AC AC DC battery DC AC critical load

Page 24 GE Critical Power SG 10-40 kVA Presentation – 2013

Control panel

Easy and intuitive interface

Back lit Graphic Display (LCD)

 Multilanguage communication interface: English, German, Italian, Spanish, French, Finnish, Polish, Portuguese, Czech, Slovakian, Chinese, Swedish, Russian and Dutch    Synoptic diagram indicating UPS status Command keys and parameters setting UPS status control LED LED - red Stop Operation LED - yellow Alarm LED - green Operation Page 25 GE Critical Power SG 10-40 kVA Presentation – 2013

Customer interface

Easy integration with Building Management System (BMS)

UPS supervision capability

 1x RS232 Serial Communication Port  6 programmable potential free alarm contacts: - D plug - Terminals blocks  1x Emergency Power OFF contact  1x Gen-ON Input contact  1x Control Input contact

Additional interface:

 SNMP Interface Card (10/100Mbps auto-select)  MODBUS RTU Interface (RS232 or RS485) Page 26 GE Critical Power SG 10-40 kVA Presentation – 2013

Installation flexibility - Product options

• • • • • • • •

Product Options

Empty Battery cabinets: Rectifier, Bypass transformer RPA card, SNMP card, Modbus RTU iUPSGuard (Remote monitoring) Black – box capability 24V DC Power supply EMC filter class A (40 kVA) the 40kVA is class C2 standard as well (adding 4x ferrites) Customer connection kit

Page 27 GE Critical Power SG 10-40 kVA Presentation – 2013

Product Comparison

Product Comparison

Site pro 10-40 kVA

Rectifier topology – Thyristor based • Input power factor – 0.8

• Input THDi – 30% • Efficiency – Low at part load • Filter Capacitor – overhang mounting • Service access – Side for battery • Customer interface – Separate card •

SG Series 10-40 kVA

Rectifier topology – IGBT • Input power factor – 0.99

• Input THDi – 2% • Robust control • Efficiency – Improved by 1-1.5% • Filter Capacitor – PCBA mounting • Service access – Front/Top only • Customer interface – embedded card Page 29 GE Critical Power SG 10-40 kVA Presentation – 2013

Product Comparison

Site pro 10-40 kVA

• Power supply – not regulated AC power • Battery disconnect – Optional • Cooling system – One blower • No Fan failure detection • No Cooling redundancy • Enhance diagnostic capability – No • Galvanic isolation • No Capacitor monitoring

SG Series 10-40 kVA

• Power supply –regulated AC/DC power • Battery disconnect – Standard CB3 • Cooling system – Fans • Fan failure detection • Partial Cooling redundancy • Enhance diagnostic capability • Galvanic isolation • Capacitor monitoring Page 30 GE Critical Power SG 10-40 kVA Presentation – 2013

Product Comparison

Site pro 10-40 kVA SG Series 10-40 kVA

Cable connection • Cable kit extension available to replace Sitepro without changing cable connections. Page 31 GE Critical Power SG 10-40 kVA Presentation – 2013

New SG Series.... high performances UPS

Output isolation transformer

- Increased reliability - Better short circuit cap Saving in the sizing -Input Breaker -Input cables

High Efficiency > 92% Output pf –1.0 (lead to lag)

- More Output power

Clean Input < 5% THDi Input pf – 0.99

Wide input voltage

-Inbuilt back feed protection Saving in the sizing -Genset

Output V THDv <2%

- Reduce stress on load - Stiff bus for pulsed loads -Enhance battery life Low Total Cost of Ownership GE Critical Power SG 10-40 kVA Presentation Page 32 – June 2013

SG 10-40 kVA - Applications

Process industries Large railway organizations Control systems © 2012 General Electric Company Healthcare 33

Page 34 GE Critical Power SG 10-40 kVA Presentation – 2013

Competitive Comparison

Technology Power range Input PF Input THDi Output PF Efficiency IP degree of protection Input/output Back-feed Foot Print Serviciability

GE SG 10-40 kVA

Tx based 10-40 0.99

< 3% 1 92% 20 3/3 Standard 680 x 800 x 1450 mm Internal battery upto 40 kVA Front access

Socomec Riello Masterysy

Tx based 10-40 (up to 80) 0.99

Master MPS

Tx based 10-800 0.92

< 3% 0.9/0.8

?

31 3/3 & 3/1 < 5-7% 0.9

92 ?

20 3/3 & 3/1 Optional 600 x 800 x 1400 mm 1000 x 835 x 1400 mm (40kVA) Internal Batt upto 20kVA Internal Batt upto 30kVA Front access Optional 555 x 740 x 1400 Front access

Riello Multisentry

Tx less with internal option 10-40 (upto 120) 0.99

<3% 0.9

up to 94% ?

20 (31 option) 3/3 & 3/1 (20 kVA) Optional 440 x 850 x 1320 Front and back access

Liebert NXC

Tx less with internal option 10-40 0.99

< 4% 0.9

92.5% (with Tx) 20 3/3 & 3/1 (20 kVA) 500 x 860 x 1240 600 x 850 x 1600 (30-40 kVA) Front access Page 35 GE Critical Power SG 10-40 kVA Presentation – 2013