Transcript AXSYS Overview

AXSYS®.Process
Overview
AXSYS Products
AXSYS.Process – Process Engineering Environment for
Front End Design & Engineering, providing an integrated
Process Information Database with interfaces to standard
engineering tools
AXSYS.Integrity – Risk Based Inspection Planning tool, for
managing inspection information and providing Likelihood
of Failure and Consequence of Failure Calculations
AXSYS.Engine – A general purpose Object database with
tightly coupled 2D Schematic capabilities, providing a
platform for implementation of engineering solutions
The Process Plant Activity Model
Safety & Environment Case
MANAGEMENT ACTIVITIES
PRODUCE & MAINTAIN
FEASIBILITY &
FINANCIAL CASE
SET ENGINEERING
POLICY & STANDARDS
Performance Requirements
Operating Procedures
Operating Conditions
Alarm/Trip Settings
Safety & Environmental Case
Process Definition
Control Philosophy
Cost, Benefits & Timings
Safety/Regulatory Requirements
PRODUCE CONCEPTUAL
PROCESS DESIGN
PRODUCE DETAILED
PROCESS DESIGN
Detailed Process Design
Availability Requirements
Safety System Specifications
Operating Procedures
Codes & Standards
Process Stream Data
Process Flow Diagrams
Cost, Benefits & Timings
Preliminary Engineering Design
Engineering Philosophies
Availability Requirements
Cost & Time Estimates
Safety/Regulatory Requirements
Codes & Standards
PRODUCE CONCEPTUAL
ENGINEERING DESIGN
Equipment Procedures
Delivery Dates
Vendor Drawings
Certification
Equipment & Materials Catalogues
Invoices
SUPPLIERS
&
FABRICATORS
Materials & Equipment Req'd
& Specs.
Required on Site Dates
Inspection Results
Shipping Details
Payment Details
CONTROL OPERATIONS
& ENGINEERING
ACTIVITIES
As Built Drawings
Operating Procedures
Acceptance Test Results
Handover Certificate
COMMISSION PROCESS
& HANDOVER PLANT
As Built Drawings
Equipment Commissioning Procedures
Equipment Operating Procedures
Inspection & Testing Records
Handover Certification
Detailed Engineering Design
Equipment Procedures
Vendor Drawings
Spares Lists
PRODUCE DETAILED
ENGINEERING DESIGN
Materials & Equipment Req'ts &
Specs.
Required on Site Dates
OBTAIN AGREEMENT
WITH REGULATORY
BODIES
Regulatory
Requirements
Authorizations
DECOMMISSION PLANT
Plant Status
Plant Records
Inspection Requirements
Regulatory Approvals
Inspection Requirements
Work Permit Requests
Notification of Work
Completion
As Built Drawings
As Built Equipment Specifications
Spares Lists
Installation Procedures
Maintainance Procedures
Inspection Results
Unfinished Work Details
Delivery Dates
Vendor Drawings
Certification
Equipmen Procedures
Equipment & Materials
Inspection Results
Shipping Details
Plant Status
Ground Drain Status
Safety Case
As Built & As Modified Drawings
OPERATE PLANT
Engineering Work Requests
Working Condition Requirements
Engineering Work Permits
Acceptance of Engineering Work
CONSTRUCT &
PRE-COMMISSION PLANT
Delivery Dates
Vendor Drawings
Certification
Equipmen Procedures
Equipment & Materials
Catalogues
REGULATORY BODIES
State of Equipment
Value of Equipment
Equipment Records
DEMOLISH PLANT &
RESTORE SITE
MAINTAIN EQUIPMENT
Materials & Equipment Req'ts &
Specs.
Required on Site Dates
Disposal Records
Restoration Records
Handover Records
Final Regulatoy Approvals
PROCURE & CONTROL EQUIPMENT, MATERIALS & SERVICES
PROCESS PLANT ENGINEERING ACTIVITY MODEL
© Process Industries STEP Consortium
The AXSYS.Process Domain
Process Def inition
Control Philosophy
Cost, Benef its & Timings
Saf ety/Regulatory Requirements
PRODUCE
CONCEPTUAL
PROCESS DESIGN
Process Stream Data
Process Flow
Diagrams
Cost, Benef its &
Timings
Preliminary Engineering Design
Engineering Philosophies
Availability Requirements
Cost & Time Estimates
Saf ety/Regulatory Requirements
Codes & Standards
PRODUCE
CONCEPTUAL
ENGINEERING DESIGN
Perf ormance Requirements
Operating Procedures
Operating Conditions
Alarm/Trip Settings
Saf ety & Environmental Case
PRODUCE DETAILED
PROCESS DESIGN
Detailed Process Design
Availability Requirements
Saf ety System Specif ications
Operating Procedures
Codes & Standards
PRODUCE DETAILED
ENGINEERING DESIGN
Detailed Engineering Design
Equipment Procedures
Vendor Draw ings
Spares Lists
The AXSYS.Process Vision
Flexible
Workflow
Integration
Automation
Goals:
Enhance Enterprise Workflow
Reduce Engineering Design Effort
Reduce Hand-Over Time and Effort
Knowledge
Reuse
What does AXSYS.Process do?
Integration Tool - Store & Manage Data
• streamlines communication between your engineering software
tools
• Case and design studies & comparisons
• Change and revision management
Automated Deliverable Generator
• PFD’s, P&ID’s, datasheets, reports
• based on your best practices
Data Database and Model
• Rich and extensible data management
OHIO
OHIO – Only Handle It Once
Eliminate Re-Entry and Duplication of Data
• A single storage source for all process data associated
with a projects
Data Centric
• All users and all documents access same data
Data Consistency
• Graphics are a report on the database
• A multi-discipline access
• No data replication between departments
Benefits
Reduce Time to Market
AXSYS can Reduce FEED Effort
by 50%
 Automation of Deliverables
 True Data Integration
eliminates re-input
 Leverage Standard
Engineering Software
 Leverage Your Existing Excel
Workbooks
 Shared Multi-User Access
Improve Quality
Consistent Designs
 Based on Your Standard Practices
 Based on Your Standard Excel
Sheets
 Customized to Your Way of Doing
Business
Complete - Compare to Previous
Designs
 Help Identify New Best Practices
 Verify Implementation
Correct - Track Changes
 Complete Change Reporting
The AXSYS Integrated
Environment
Process Simulators
2D Drafting
Intelligent
Schematics
Equipment Design
AXSYS.Process
Database
Excel Integration
Data sheets / Reports /
Calculations
Intelligent 2D
Schematics
PFD and P&IDs
Legacy Applications
Third-party, In-House
Data Warehouse
eWarehouse
Flexible: Workflow Independent
Integrated: Multi-User Database
The AXSYS Integrated
Workflow
PFD
Automation
Simulation
Loading
P&ID
Automation
AXSYS Database
Revision
Control
Datasheets
/Reports
Feature Highlight: Intelligent Graphics
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Drag & Drop
In-Place Editing
Object Handles for Scaling,
etc.
User Definable Graphics
Intelligent Routing
Smart Connect Points
Automatically Generated
Templates
Multiple Graphics Windows
Feature Highlight: Equipment Sizing
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Size One or Multiple Items at
Same Time
Multiple Sizing Cases
Heat Exchangers
 Heaters, Coolers
Vessels
 1,2 and 3-phase
Towers
 Trayed, Packed
Rotating Equipment
Pipes
 1 & 2 phase
Feature Highlight: Revision Management
 Define and Manage Multiple
Revisions
 Track Changes
 Who, What, When and old values
 Track both Graphics and Data
 Highlight Changes
 On graphics as datasheets
 Report Changes
 Generate detailed Reports
 Store Old Versions
 View Previous Revisions
 Regenerate Previous Revisions
Feature Highlight: Customization Tools
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Project Administration
Item Tagging Templates
Unit Definitions
Data Sheet Mapping
Data Views
PFD/P&ID Automation Rule Editor
Symbol Editing
Support and Consulting Services
The AXSYS Integrated Workflow
PFD
Automation
Simulation
Loading
P&ID
Automation
AXSYS Database
Bentley
Functional Design
Revision
Control
Datasheets
/Reports
The AXSYS Integrated Workflow
PFD
Automation
Simulation
Loading
P&ID
Automation
AXSYS Database
Bentley
Functional Design
Revision
Control
Datasheets
/Reports
Detailed Design Integration Flow
2
AXSYS Database
1
Data Manager DB
Case Study – Mitsubishi Chemical
Summary of Projects
Process 1
Process 2
Process 3
Process 4
Process 5
Process 6
Process 7
Basic Design for Process License
Bid Package
Process Design
Basic Design for Process License
Process Development
Bid Package
Preliminary Feasibility Study for R&D
3 Process Studies
4 FEED/FEL Projects
Time Reduction
Analyzed all tasks and critical
paths
for Front-End Engineering of a
process with 260 pieces of
equipment and 930 pipelines
94 days
Project Duration
decreased 45%
51 days
Using
AXSYS.Process
Effort Reduction Using
AXSYS.Process
600
Past
AXSYS
500
400
Total Man-hours
42 % decrease
300
200
1185 man-hours
Assist.
Drafter 2
Drafter 1
I.Staff
I. Mgr
P.Staff 4
P.Staff 3
P.Staff 2
P.Staff 1
0
P. Mgr
100
Process
MH
Engineering
Man-hours
50 % decrease
Value Proposition
Process Engineering - Percentage Savings
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Process case studies
Equipment selection/sizing
Transforming data to PFDs and spec sheets
Sketching PFDs & P&IDs
Initial cost estimation
Heat Exchanger selection/design
Compiling Process Design Package
55%
55%
85%
60%
70%
45%
30%
Value Proposition
Non-Process Engineering - Percentage Savings
• Detailed costing
• Deliverable PFDs and P&IDs
70%
25%
Total Process & Non-Process Engineering Savings 46%
AXSYS.Process 8.6
New ad-hoc query tool
Improved Excel interface using COM Add-in
Integrated Datasheet Document Management
New symbol manipulation facilities
Embedded HTRI exchanger sizing
Integrated sizing using Excel
~ 50 new and improved ease of use features
AXSYS.Process Summary
Front-End Engineering Environment
Data-Centric
Integrates Standard Engineering Software Tools
Applies Your Best Practices
Automates Your Deliverables
Eliminates Data Re-Input
Project Wide Data-Consistency
Leveraging Existing Investments
Open, Extensible and Fully Configurable