Transcript Slide 1

TWG IV:RE Project Development
Development of BIOGAS at Seruni Village,
Musuk Sub District, Boyolali Regency
UNDIP TEAM
SEMARANG Meeting, 9 – 13 July 2011
Activities during March – July 2011 and Next Actvities
 After installed demo unit, now
2 digester was constructed and 7
household already fill the HIVOS administration form and was given to
LPTP.
PUSDILAT KEBT took the film at KUD Mojosongo and Sruni Villages for
the television program “ development Biogas program for MEMR“
Training Biogas – Cooperate with HIVOS, pusdiklat KEBT (ETCEREE)
and UNDIP on April at Boyolali ( 3 days ). The participants from the cow
farms, local government and koperasi(KUD)
 on 18 June 2001, Met with KUD Musuk ( almost 50 % cow farms are
member of Koperasi Unit Desa Musuk ) as a MFI , to speed up the
program installation biogas digester and to discuss about the possibility
Koperasi Susu Musuk can do install biogas digester (CPO)
 Arrange the meeting with HIVOS, KUD Musuk, KUD Mojosongo (MFI) ,
LPTP (CPO), Regional office , and UNDIP to implement the Project of the
Biogas at Sruni ( Schedule 26 July 2011).
 Prepare Draft Complete report on end of July and Final report on end
of August 2011

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3.
4.
5.
6.
7.
8.
Background of the Selection Location
Executive Summary
Market analysis
Product description
Regulatory setting
Project management
Technical feasibility
Financial analysis
Risk analysis and contingency planning
SITE SURVEY



After resulting potential locations, in May 2010 a site survey
was conducted together with Dinas.
First location visited is Musuk Subdistrict, Boyolali District
The subdistrict was selected from potential locations
because:
a. Boyolali is a district which produces a great amount of
milk from dairy cows (greatest amount in Central Java);
b. Musuk subdistrict does not receive any funds from Hivos
project, as well as from other institutions, while other
subdistricts receive.
Subdistrict Musuk and Sruni Village Offices
Number of cows (source: Dinas ESDM)
The number of cow at Sruni is 1248, so this equal to 5 % from the total of Musuk distric
What are you planning to implement?
The proposed renewable energy project to be developed
under the Casindo TWG IV in Central Java is household
biogas.
Where are you planning to implement?
Seruni Vilage is the name of the target location chosen for
the implementation of the renewable energy project in the
program Casindo.
How will the project be implemented? With what
funds or what funds does it need?
Project of biogas technology will build in a self funding from
people of meet criteria established by the BIRU program.
Then the number of households that are eligible to be
selected as the target of the program were 80 families;
instead with 194 cow farmer
Nowday, BIRU Central Java and UNDIP and LPTP will
cooperate with MFI (KUD Musuk and Bank BRI) getting
financial institution to provide the credit in biogas digester
construction, so that funds originated from vilagers and
subsidy from Hivos.
Why is it desirable for the project to be
implemented? What benefits will it bring?
If the project to be implemented, very desirable many
benefits for poor people in location target and its project
suistain for the long time;
BIRU program will have broad effects of health conditions
and job creation as well as the local economy.
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
- Geographic description of selected location:
Map of Boyolali Regency and Musuk Distric
(20 vilages)
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
- Geographic description of selected location:
Map of Sruni Village
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
- Demographic profile of selected location
Population of Sruni Village
Village/Sub Village
Male
239
301
388
205
306
1439
RW I
RW II
RW III
RW IV
RW V
TOTAL
Population
Female
245
302
377
213
337
1474
Total
484
603
765
418
643
2913
Source from : Seruni Village office
Household Sruni Village
Size of household
1.
Source from : Seruni Village office
Percent (%)
– 3 person
48
4 – 6 person
51
> 7 person
1
Household
131
174
229
114
183
831
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
- Demographic profile of selected location
Age Structure of Sruni Village
Age structure (year)
Percent (%)
Children & adolescents : < 17 tahun
35
Adult
: 18 s/d 50 tahun
55
Elderly
: > 50 tahun
10
Source from : Seruni Village office
Education Background of Household Sruni Village
Education Level
Total of Household
SD ( Basic Scholl)
355
SMP (Yunior Scholl)
225
SMA ( High Scholl)
218
< D3 (Academic)
S1 ( University)
S2 ( Master )
Source from : Seruni Village office
33
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
- Demographic profile of selected location
Education Facilities and number of student
Sruni Village
Number of student
No
Education Level
Total Education
Facilities
1
Kindgarden
1
40
2
SD ( Basic School)
2
220
3
SMP ( Yunior School)
1
400
4
SMA (high School)
-
-
Source from : Seruni Village office
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
- Economic profile
type of work Sruni Village
No
Type of Work
Percentage (%)
1
Un irrigated Farmland worker
30 %
2
Government / Teacher
4%
3
Cow Breeder
48 %
4
Entreprenuer
2 %
5
Industrial Labor
6%
6
Buliding worker
5%
7
Merchant
5%
Source from : Seruni Village office
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
- Economic profile
Chart of The Percentage of Income Clas
Sruni Village
From survey need assesment
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
- Economic profile
Average Expenses of sruni Village
No
Type of Expenses
Total Amount ( IDR)/month
1
Food
Rp. 600.000,-
2
Energy for cooking
Rp. 66.000,-
3
Energy for Electricity & Gasoline
Rp. 100.000,-
4
School
Rp. 100.000,-
5
Health
Rp. 50.000,-
TOTAL Expenses/Month
From survey need assesment
Rp. 916.000,-
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
- Energy profile (current household energy situation):
From the energy need survey, the following energy use patern emerged :
1.The type of energy uses for cooking are wirewood and LPG
2. Energy for ligting is electricity
3. Energy for vechicle is gasoline
Energy expenditure per fuel type at Sruni Village
Cooking
LPG
3 – 4 botle 3 kg
Average cost
(in IDR, at the time of
writing)
Rp. 15.000/botle
Cooking
Wood + LPG
Cooking
Wood
1 botle 3 kG + 30
bundle Fire Wood
60 bundle
Rp.15.000/bottle + Rp
1000/bundle
Rp 1000
Lighting
kerosene lamp
-
-
-
Lighting
Transportation
Electricity
Gasoline
100 kwh
5 liter
Rp 600 /kwh
Rp 5.000
Rp. 75.000,Rp. 25.000,-
Energy service
Average monthly
consumption
Fuel type
From survey need assesment
Total monthly cost
Rp. 45.000 60.000
Rp. 45.000
Rp.60.000,-
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
- Current energy provision
Size of Energy suppy
Energy Supply
(Bundle/Litre/Watt)
Type of energy
Wood
Kerosene
Electricity /PLN
Gasoline
-
-
Remark
Cooking
Cooking &Lighting
Lighting
Transportation
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
- Estimate of total demand for the proposed technology
Detail of dairy cow farm at Sruni Village
Description
Quantity of Dairy cow farmer
TOTAL QTY OF
COW
108
108
2
Dairy cow farmer with 1 cow
Dairy cow farmer with 2 cow
112
224
3
Dairy cow farmer with 3 cow
75
225
4
Dairy cow farmer with 4 cow
49
196
5
Dairy cow farmer with 5 cow
20
100
6
Dairy cow farmer with 6cow
17
102
7
Dairy cow farmer with 7cow
12
84
8
Dairy cow farmer with 8cow
6
48
9
Dairy cow farmer with 9cow
5
45
10
Dairy cow farmer with 10cow
3
30
11
Dairy cow farmer with 11cow
3
33
12
Dairy cow farmer with 12cow
2
24
13
Dairy cow farmer with 13cow
0
0
14
Dairy cow farmer with 14cow
1
14
15
Dairy cow farmer with 15cow
1
15
414
1248
NO
1
TOTAL
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
- Estimate of total demand for the proposed technology
detail of goat farm at Sruni Village
NO
1
2
3
4
5
6
7
8
9
10
Description
Dairy cow farmer with 1 goat
Dairy cow farmer with 2 goat
Dairy cow farmer with 3 goats
Dairy cow farmer with 4 goats
Dairy cow farmer with 5goats
Dairy cow farmer with 6 goats
Dairy cow farmer with 7 goat
Dairy cow farmer with 8 goat
Dairy cow farmer with 9 goat
Dairy cow farmer with 10 goat
TOTAL
Quantity of Dairy Goat
farmer
TOTAL QTY OF GOAT
14
14
19
38
16
48
7
28
8
40
7
42
3
21
0
0
1
9
1
10
76
250
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
- Estimate of total demand for the proposed technology
Chart of the total amount of breeder at Sruni Village
From survey need assesment
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
- Estimate of total demand for the proposed technology
In the need assessment, we conducted survey with the total respondets are
40 people with the background of each respondent as followings
Chart of the total corespondent of each background
From survey need assesment
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
- Estimate of total demand for the proposed technology
Based on the survey, most of the people want to build the biogas digester. From the
40 respondents, 23 people or 58 % have a high demand to build the digester and 11
people or 28 % want to build the digester. Only 6 people or 15 % not decide yet to
build the digester
Chart of the total Biogas Energy Demander
From survey need assesment
Caiptal cost for construction/pre contrsuction
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
Biogas Potency at Seruni…
Dairy Cow Breeder
414 household
Total Cow
1248
Potency
Total Dairy Cow Breeder
have more 3 cows is 194 Cow Breeder
So the potency of biogas at Sruni 194 digester
Can be builded
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
- Estimate of total demand for the proposed technology
Target digester will be builded
No
Description
Qty
Target digester will be builded
2011
2012
2013
2014
1
Dairy cow farmer with 3 cows
75
8
8
8
8
2
Dairy cow farmer with 4 cows
49
5
5
5
5
3
Dairy cow farmer with 5 cows
20
2
2
2
2
4
Dairy cow farmer with more than
5 cows
50
5
5
5
5
194
20
20
20
20
Total of dairy cow farmer
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
- Introduction of the BIRU PRIGRAMME
The Indonesian Domestic Biogas Programme (IDBP) is in Indonesia Better
known as the BIRU Programme. Biru means “ Blue” and BIRU Program
(Domestic Biogas) are managed and implemented by Hivos (Humanitarian
Institute for Development Cooperation) and SNV-both are from the Dutch
development agency, and funded by the Embassy of the Kingdom of the
Netherlands and supported by the Directorate General of Electricity and
Energy Utilization of Ministry of Energy and Mineral Resources .
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
- Introduction of the BIRU PRIGRAMME
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
Technology description
•
•
•
•
•
•
The reactor used by BIRU has six components, namely:
1) inlet that serves as a mixing room for the entry of animal manure,
2) reactor that serves as the anaerobic decomposition chamber;
3) gas container, storage space,
4) outlet which serves as a space divider,
5) the gas transporter room, and
6) hole deposition as a place to rest processed biogas reactor.
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
Technology description
the figure of reactor components
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
Technology description
Diagram of installation of biogas reactors
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
Technology description
The technical design of a typical biogas reactor of the BIRU program
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
The cost of a biogas installation and financing options
The detail estimated cost of the biogas reactor according to the size of
the volume for area Boyolali regency
Sizes (m3)
4
6
8
10
12
Cows (ekor)
3
4-5
6
7-8
9
Total kg of manure per
day
Gas produced (m3)
30
45
60
75
90
1
1,5
2
2,5
3
Duration of use to stove
(hour)
Construction cost (IDR
million)
4
6
8
10
12
5,7
6,3
7
8
8,8
Subsidies from Hivos
(IDR million)
2
2
2
2
2
The cost to be paid (IDR
million)
3,7
4,3
5
6
6,8
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
Mantainance requirements
• BIRU biogas reactor has a standard in the construction i.e standard
materials, standard work processes, standards builders and supervisors,
the standard way of working, and management standards. So when the
construction of biogas reactors is in accordance with these standards,
special mantainance is not required , the most important thing is to
continuously incorporate manure in accordance with the provisions of the
biogas reactor operation.
• Usually maintenance is maintenance performed on the leakage of the
reactor that is guaranteed for 3 years, maintenance of the supporting
component (stove, pipe, main valve, hose, etc.) that are guaranteed for
one year.
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
Construction process
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
Social and economic impact description
Economic benefits
•
•
•
•
•
•
•
•
BIRU program will have broad effects of health conditions and job creation as well as the
local economy, including:
Strengthen the integration of agriculture and cattle breeding for the improvement of
agricultural resources
Creating jobs in the biogas construction sector
Strengthen food security by improving agricultural output through the use of biogas slurry
Empowering women by providing opportunities in the national domestic biogas program as
an operator of biogas engines, lights, and refrigerator. In Indonesia, women also can take the
role as campaigners for biogas, biogas users coaches, and entrepreneurs of small and
medium-scale slurry
Reducing deforestation
Controlling greenhouse gas emissions from livestock and organic waste disposal
Recycling of nutrients and restore soil fertility
Promoting environmental awareness and link it to economic advantage
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
Social and economic impact description
Social benefits
•
Social benefits to adopting the proposed technology are:
– Reducing the burden of women to collect firewood and facilitates alternative
additional activities to fill the time available, especially for female family
members
– Improving access to sanitation and to reduce diseases associated with poor
sanitation
– Reducing air pollution from smoke, which is closely related to respiratory
diseases, eye infections, and accidental fires accidents due to the use of fire in
open space
– Improving sanitation and hygiene education
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
Currently energy issues in Indonesia is extremely complex, so
it will need the policy that support the achievement of self
sufficient energy. In the energy policy can be grouped into
energy policy in national level, provincial level and district
level.
Generally policy is a policy that can be applied national level,
while the provincial and district levels is emphasized policy
accordance with the conditions of each region
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
example of good policy in the national level, regional and district level
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
Description of the project champion
• To developing biogas-based muli- sector involves various parties such as
service providers and local construction workers are supported by
institutional training providers. The increasing interest of the community
against the biogas must be balanced with the kompetetif price and
satisfactory after sales services. BIOGAS Program must be done
collaborations with some parties such as private parties, government and
civil society to ensure the establishment of domestic biogas industry
infrastructure. Credit lending institutions such as banks and cooperatives,
educational institutions such as universities, such as milk processing
industry, household appliances manufacturers of biogas and organic
farmers' associations are some examples of institutions that participate in
the program BIOGAS.
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
Organization of the project
•
•
•
•
•
•
•
•
In the program activities in the village Biogasisasi Sruni we call Sruni BIOGAS
DEVELOPMENT TASK FORCE (SBDTF), several parties who were directly involved in
this activity include:
Embassy of Netherlands Kingdom
Energy Research Centre of Netherlands
HIVOS Indonesia and HIVOS Solo
Ministry of MEMR
Engineering Faculty Diponegoro University/ Casindo Jateng
LPTK Solo as CPO
KUD Musuk as Multi Finance Institution
Representative of cow farmer
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
BIRU Organization Structure
CPO
• Mencari pasar
•Melakukan pekerjaan
konstruksi & Memberikan
garansi
•Mendapatkan pelatihan
tukang
MFI
SLURRY
extension
•Memberikan akses kredit
pada konsumen yang tidak
dapat membayar tunai
•Memberikan informasi
mengenai pengolahan slurry
•Menampung slurry untuk
diolah menjadi pupuk
•Mendistribusikan dan menjual
pupuk
CPO : Construction Partner
MFI : Multi Finance Institution
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
Organization of the project Development of BIOGAS at Seruni Village
Embassy of Netherlands Kingdom
, ECN, HIVOS, Ministry of MEMR
CASINDO
HIVOS
JATENG
JATENG
TASK FORCE
SERUNI BIOGAS
DEVELOPMENT
CPO
MFI
(LPTK)
KUD Musuk
Reprsentative of
cow farmer
Team Sozialitaion
and Slurry Extion
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
The Name and Address of Project Management
•
•
•
•
•
The name of the project management for the Biogas Project at the Sruni Village as the
following :
The Head of HIVOS Office Solo as a Head of Task Force Sruni BIOGAS Development
Project ( Mr William HIVOS SOLO Office )
The Coordinator of Casindo Project Central Java as a vice of Task Force Seruni Biogas
Development Project ( Joko Windarto - Enginneering Faculty of Diponegoro University
– Semarang – Jl Prof Sudarto – Kampsu Undip Tembalang Semarang, Telp 024-7460057 )
LPTP Solo as a CPO Task Force Biogas Development Project at Sruni Village ( Mr. lilik –
LPTP Office Jl. Raya Palur km 5, Tegal Asri RT 04/VI, Kelurahan Ngringgo, Jaten,
Karanganyar 27772, Jateng
Telp : 0271 826620)
KUD Musu k as a MFI Task Force Biogas Development Project at Sruni Village ( Mr
Tirtihardi, Desa Musuk, Kec. Musuk Boyolali..Jateng )
Mrs Bernard from HIVOS Office Solo and Mr Zulian from Undip as a technical team
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
Monitoring after construction
• The authorities are monitoring the biogas reactor construction after
construction completed is CPO / LPO and audit quality from Hivos. CPO /
LPO regularly monitoring the biogas reactor is built. Each reactor biogas
given the responsibility of a supervisor certified (ID card) in charge of
some people is also a certified builders (ID card).
• Audit quality monitoring on a regular basis every 6 months until the
guarantee is completed (3 years). Monitoring conducted to see if the
biogas reactor to function properly, resulting in gas with 80 cm of water
pressure, no leakage of the reactor, no hose and faucet leaks, the stove
burning with blue flame, forming slurry, and so forth
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
Technical requirements of the technology (for each of the different
installation options)
Size of land requirement for the each digester size
Sizes (M3)
Space requirement (M x M)
4
6
8
10
12
(3 x 6)
(3,5 x 7)
4x8
4,5 x 9
5 x 10
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
Output
• Biogas reactor to produce gas that has a gas pressure of 80 cm of water.
min 55 cm water pressure, 2 days after full charging has begun to burn,
and cook with blue flame and faster than kerosene stove.
• Consumers needs fuel that: 1) cheap, and easy to cook on, 2) saves time
(no need to search for firewood, not lining up to buy kerosene), 3) safe
when used against explosion, 4) clean and healthy, and 5) increase family
welfare. Biogas meets all these needs.
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
Availability of input requirements in the selected location
•
•
•
Based on the survey conducted in the villagem the number of households that
have 3 or more cows is 149 households. At the Sruni village, the Water avalibility
in the selected location is not very sufficient. All household gets the water from
the water rain, Every wet season , They keep the water from the rain in the tank.
They people also uses the water for cooking, bathing, and wasing from the rain
water.
Based on the needs assessment questionnaire the households in the selected
location (villages) have extensive land. At the Sruni village , almost the the
households have sufficient space to install the digesters.
According the situation at the Sruni village, the cow farmer is dairy milk. It mean
they will have the cow in the every time and we belive the hosehold always have
a cow. When the household have 3 or more cows, the supply of feedstock for the
digester will be constant. So the produce of the biogas from the biodigester will
not reduce and the household can uses the gas for cooking every day 65 is only
from the 100 surveyed households; but you do not know, if there are more
households with 3 or more cows in Jeruk Manis.
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
Cost of the Project Biogas at Sruni Village
Capital cost for planning
Planning Costs
Year 0
P1 Obtaining all permits
-
0
P2 Technical analysis
-
0
Subtotal
TOTAL all years
0
-
0
Caiptal cost for construction/pre contrsuction
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
v
Cost of the Project Biogas at Sruni Village
Caiptal cost for construction/pre contrsuction
C1
C2
C3
C4
C5
C6
C7
C8
C9
Construction / Preoperations Costs
Land Acquisition
Final engineering
and design
Workers training
Machinery
Machinery
Machinery
Testing
Testing
Testing
Subtotal
TOTAL all years
-
Year 0
-
Year 1
0
Year 2
0
-
0
0
0
0
0
0
0
0
-0
0
0
0
0
0
0
0
0
0
-0
0
-
-
Caiptal cost for construction/pre contrsuction
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
Cost of the Project Biogas at Sruni Village
Total Cost of digester with size 4 , 6, 8, 10 m3 per each unit
Capacity : 4m3
No
Description
Unit
A
MATERIAL
1
2
3
4
5
6
7
8
9
brick
coarse agrreagte
fine agreegate
spilt
cement 40 kg
pcs
steel bar
pcs
steel wire
kg
Nail and Clamp
pcs
m3
m3
m3
sak
1 Main Pipe Gas (1,5")pcs
price/unit
Rp
Rp
Rp
Rp
Rp
Rp
Rp
Rp
Rp
400,00
140.000,00
140.000,00
140.000,00
41.000,00
33.000,00
14.000,00
1.000,00
105.000,00
qty
1400
0,8
1,1
1,3
20
3
1
30
1
Total Price
Rp
Rp
Rp
Rp
Rp
Rp
Rp
Rp
Rp
560.000
112.000
154.000
182.000
820.000
99.000
14.000
30.000
105.000
Capacity : 6m3
qty
1600
1
1,2
1,5
25
3
1
30
1
Total Price
Rp 640.000
Rp 140.000
Rp 168.000
Rp 210.000
Rp 1.025.000
Rp
99.000
Rp
14.000
Rp
30.000
Rp 105.000
Capasity 8m3
qty
1900
1,3
1,3
1,7
30
4
1
30
1
Total Price
Rp 760.000
Rp 182.000
Rp 182.000
Rp 238.000
Rp 1.230.000
Rp 132.000
Rp
14.000
Rp
30.000
Rp 105.000
Capasity 10m3
qty
2100
1,5
1,4
1,9
35
5
1
30
1
Total Price
Rp
Rp
Rp
Rp
Rp
Rp
Rp
Rp
Rp
840.000
210.000
196.000
266.000
1.435.000
165.000
14.000
30.000
105.000
Caiptal cost for construction/pre contrsuction
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
Cost of the Project Biogas at Sruni Village
Total Cost of digester with size 4 , 6, 8, 10 m3 per each unit
Capacity : 4m3
No
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Description Unit
Fitting PVC 0,5" pcs
PVC Pipe Gas (0,5")
pcs
Main Valve
pcs
Sieve Coarse (1/4")
m2
Water Drain
pcs
Gas Valve
pcs
Stove
pcs
1 set Manometer
pcs
Mixer
pcs
Hose Gas 3/8" meter
Seal tape
PVC inlet D 4"
PVC pipe glue
Emulsion paint
pcs
pcs
pcs
price/unit
Rp 20.000,00
Rp 15.000,00
Rp 45.000,00
Rp 15.000,00
Rp 45.000,00
Rp120.000,00
Rp100.000,00
Rp125.000,00
Rp125.000,00
Rp 14.000,00
Rp 10.000,00
Rp140.000,00
Rp 10.000,00
Rp 65.000,00
liter
TOTAL COST FOR MATERIAL (A)
qty
10
12
1
1
1
2
1
1
1
1
2
2
2
2
Rp
Capacity : 6m3
Total Price
qty
Rp 200.000
10
Rp 180.000
12
Rp 45.000
1
Rp 15.000
1
Rp 45.000
1
Rp 240.000
2
Rp 100.000
1
Rp 125.000
1
Rp 125.000
1
Rp 14.000
1
Rp 20.000
2
Rp 280.000
2
Rp 20.000
2
Rp 130.000
2
3.615.000 Rp
Capasity 8m3
Total Price qty
Rp 200.000
10
Rp 180.000
12
Rp 45.000
1
Rp 15.000
1
Rp 45.000
1
Rp 240.000
2
Rp 100.000
1
Rp 125.000
1
Rp 125.000
1
Rp 14.000
1
Rp 20.000
2
Rp 280.000
2
Rp 20.000
2
Rp 130.000
2
3.970.000 Rp
Capasity 10m3
Total Price
qty
Rp 200.000
10
Rp 180.000
12
Rp 45.000
1
Rp 15.000
1
Rp 45.000
1
Rp 240.000
3
Rp 100.000
2
Rp 125.000
1
Rp 125.000
1
Rp 14.000
2
Rp 20.000
2
Rp 280.000
2
Rp 20.000
2
Rp 130.000
2
4.412.000 Rp
Total Price
Rp 200.000
Rp 180.000
Rp 45.000
Rp 15.000
Rp 45.000
Rp 360.000
Rp 200.000
Rp 125.000
Rp 125.000
Rp 28.000
Rp 20.000
Rp 280.000
Rp 20.000
Rp 130.000
5.034.000
Caiptal cost for construction/pre contrsuction
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
Cost of the Project Biogas at Sruni Village
Total Cost of digester with size 4 , 6, 8, 10 m3 per each unit
Capacity : 4m3
No
Description
Unit
B
LABOR
COST
24
25
Tukang (SkillPerson
Labor ) Rp
Buruh (unskill
Person
Labor) Rp
price/unit
qty
60.000,00
40.000,00
Total Price
9 Rp
19 Rp
Capacity : 6m3
qty
Total Price
Capasity 8m3
qty
Total Price
Capasity 10m3
qty
Total Price
TOTAL LABOR COST (B)
Rp
540.000 10 Rp 600.000
11 Rp 660.000 12 Rp 720.000
760.000 22 Rp 880.000
24 Rp 960.000 28 Rp 1.120.000
1.300.000 Rp
1.480.000 Rp
1.620.000 Rp
1.840.000
TOTAL COST FOR MATERAL AND LABOR COST (A+B)
Rp
4.915.000
Rp
5.450.000
Rp
6.032.000
Rp
800.000 Rp
6.874.000
SERVICE FEE + maintenance
Rp
700.000
Rp
750.000
Rp
TOTAL COST OF BIODIGESTER
Rp
5.615.000
Rp
6.200.000
Rp
6.832.000
Rp
7.724.000
850.000
SUBSIDY FROM HIVOS
Rp
2.000.000
Rp
2.000.000
Rp
2.000.000
Rp
2.000.000
HOUSEHOLD SOULD BE PAID
Rp
3.615.000
Rp
4.200.000
Rp
4.832.000
Rp
5.724.000
Caiptal cost for construction/pre contrsuction
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
Biogas Potency at Seruni…
Dairy Cow Breeder
414 household
Total Cow
1248
Potency
Total Dairy Cow Breeder
have more 3 cows is 194 Cow Breeder
So the potency of biogas at Sruni 194 digester
Can be builded
Caiptal cost for construction/pre contrsuction
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
Cost of the Project Biogas at Sruni Village
Total target the digester will be builded to Sruni till 2014
No
Description
Qty
Target digester will be builded
2011
2012
2013
2014
1
Dairy cow farmer with 3 cows
75
8
8
8
8
2
Dairy cow farmer with 4 cows
49
5
5
5
5
3
Dairy cow farmer with 5 cows
20
2
2
2
2
4
Dairy cow farmer with more than
5 cows
50
5
5
5
5
194
20
20
20
20
Total of dairy cow farmer
Caiptal cost for construction/pre contrsuction
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
Cost of the Project Biogas at Sruni Village
Total cost to develop biogas at Sruni Village till year 2014
OPERATING COSTS
Year 2011
(Rp)
Year 2012
(Rp)
Year 2013 (Rp)
Year 20144 (Rp)
O1
General and Administrative
Costs
14,000,000
14,000,000
14,000,000
14,000,000
O2
Labor costs
26,000,000
26,000,000
26,000,000
26,000,000
O3
Material costs
72,300,000
72,300,000
72,300,000
72,300,000
112,300,000
112,300,000
112,300,000
112,300,000
TOTAL
Caiptal cost for construction/pre contrsuction
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
Cost of the Project Biogas at Sruni Village
Total cost to develop biogas at Sruni Village till year 2014
O1
OPERATING COSTS
General and Administrative
Costs
O2
O3
Year 2011
(Rp)
Year 2012
(Rp)
Year 2013 (Rp)
Year 20144 (Rp)
14,000,000
14,000,000
14,000,000
14,000,000
Labor costs
26,000,000
26,000,000
26,000,000
26,000,000
Material costs
72,300,000
72,300,000
72,300,000
72,300,000
112,300,000
112,300,000
112,300,000
112,300,000
TOTAL
The total cost for subsidy biogas at Sruni Village till 2014
1
Grants and Subsidies
Pre-operation support
(Casindo)
2
For Operation ( Hivos)
Rp
Subtotal
TOTAL all years
Year 0
-
160,000,000
Year 2011
(Rp)
Year 2012
(RP)
Year 2013
(Rp)
Year 2014
(Rp)
40,000,000
40,000,000
40,000,000
40,000,000
40,000,000
40,000,000
40,000,000
40,000,000
Caiptal cost for construction/pre contrsuction
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
Revenues
The total revenue till year 2014 for biogas program at Sruni
Revenues
R1
Revenue from 1
Units
Revenue per Unit
R2
Revenue from 2
Year 1
Year 2
Rp. 72,300,000
20
Rp. 3,615,000
Year 3
Rp. 72,300,000
20
Year 4
Rp. 72,300,000
20
Rp. 72,300,000
20
Rp. 3,615,000
Rp 3,615,000
Rp. 3,615,000
Rp. 72,300,000
Rp. 72,300,000
Rp. 72,300,000
-
Units
Revenue per Unit
REVENUES
Rp. 72,300,000
Caiptal cost for construction/pre contrsuction
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
The cash flow
•
•
•
The cash flow projection is also the bases to calculate the following financial
indicators, which funders use to decide whether to fund a project or not:
the Net Present Value of Net Income (NPV NI), which is the difference between the
discounted costs and revenues and shows what is the future income stream that
the project would generate worth today.
the Benefit cost ratio (B/C ratio), which shows whether and by how much the
project revenues exceed the project costs and by this whether it is profitable or
not. If the B/C ratio is less than one, then the project is not profitable (which does
not mean it is not worth implementing, but then its social and environmental
benefits must be made very clear).
the Internal rate of return (IRR), which is the discount rate at which the NPV of the
investment project is zero (this is very relevant for projects that need external
financing; if the bank loan interest rate is higher than the project IRR, then such a
project likely will not get funded).
Caiptal cost for construction/pre contrsuction
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
The cash flow
In the Project Biogas at Sruni village, the IRR for commercial bank is 12 % so we
use this amount to calculate the cash flow and the detail calculation of cash flow
can be looked at table
Caiptal cost for construction/pre contrsuction
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
The cash flow ( option I)
Detail of Cash flow for Bioags Project at Seruni Village ( subsidy Hivos till 2014)
TOTALS
COSTS (& GRANTS/SUBSIDIES)
Year 0
Year 1
Year 2
Year 3
Year 4
2010
2011
2012
2013
2014
Capital Cost
0.0
0.0
0.0
0.0
0.0
Capital / pre-operation grants
0.0
0.0
0.0
0.0
0.0
Operating costs
0.0
112,300,000.0
112,300,000.0
112,300,000.0
112,300,000.0
Operating grants
0.0
40,000,000.0
40,000,000.0
40,000,000.0
40,000,000.0
TOTAL COSTS
0.0
72,300,000.0
72,300,000.0
72,300,000.0
72,300,000.0
0.0
64,553,571.4
57,637,117.3
51,461,711.9
45,947,957.1
0.0
72,300,000.0
72,300,000.0
72,300,000.0
72,300,000.0
0.0
64,553,571.4
57,637,117.3
51,461,711.9
45,947,957.1
NET INCOME
0.0
0.0
0.0
0.0
0.0
Accumulated Income*
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
NPV TOTAL COSTS (discount rate = 12%)
219,600,357.8
BENEFITS
Revenues
NPV revenues
219,600,357.8
Interest
Taxes
Depreciation
NPV NET INCOME
Benefit / Cost Ratio
0.0
1,00
Caiptal cost for construction/pre contrsuction
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
The cash flow (option II )
Detail of Cash flow for Bioags Project at Seruni Village ( subsidy till 2012)
TOTALS
COSTS (& GRANTS/SUBSIDIES)
Year 0
Year 1
Year 2
Year 3
2010
2011
2012
2013
Capital Cost
Cc
0.0
Capital / pre-operation grants
Gc
0.0
Operating costs
2014
0.0
0.0
0.0
0.0
0.0
Co
0.0
0.0
112,300,000.
0.0
0 112,300,000.0
112,300,000.0
112,300,000.0
Operating grants
Go
0.0 40,000,000.0 40,000,000.0
0.0
0.0
TOTAL COSTS
NPV TOTAL COSTS (discount rate =
10%)
TC = (Cc-Gc)+(Co-Go)
NPV TC = TC / (1+disc rate)t; t = year of
operation
0.0 72,300,000.0 72,300,000.0
112,300,000.0
112,300,000.0
0.0 64,553,571.4 57,637,117.3
79,932,921.8
71,368,680.2
0.0 72,300,000.0 72,300,000.0
72,300,000.0
72,300,000.0
0.0 64,553,571.4 57,637,117.3
51,461,711.9
45,947,957.1
12% 273,492,290.8
0.0
Year 4
BENEFITS
Revenues
NPV revenues
R
NPV R = R / (1+disc rate)t; t = year of
operation
12% 219,600,357.8
Interest
Taxes
Depreciation
NET INCOME
NIt = Rt -TCt
0.0
0.0
0.0
-40,000,000.0
-40,000,000.0
Accumulated Income*
0.0
0.0
0.0
-40,000,000.0
-80,000,000.0
NPV NET INCOME
AIt = AIt-1 + NIt
NPV NI = NI / (1+disc rate)t; t = year of
operation
0.0
0.0
0.0
-28,471,209.9
-25,420,723.1
Benefit/cost Ratio
B/C ratio = NPV R / NPV TC
12% -53,891,933.0
0.803
Caiptal cost for construction/pre contrsuction
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
The cash flow ( option III)
detail of the cash flow for the option 2 with the interest rate 6 % from the bank and
given to the customers ( cow farmer ) 12 % ( Subsidy till 2014)
TOTALS
COSTS (& GRANTS/SUBSIDIES)
Year 0
Year 1
Year 2
Year 3
Year 4
2010
2011
2012
2013
2014
Capital Cost
0.0
0.0
0.0
0.0
0.0
Capital / pre-operation grants
0.0
0.0
0.0
0.0
0.0
Operating costs
0.0
112,300,000.0
112,300,000.0
112,300,000.0
112,300,000.0
Operating grants
0.0
40,000,000.0
40,000,000.0
40,000,000.0
40,000,000.0
TOTAL COSTS
NPV TOTAL COSTS (discount rate =
10%)
0.0
72,300,000.0
72,300,000.0
72,300,000.0
72,300,000.0
0.0
64,553,571.4
57,637,117.3
51,461,711.9
45,947,957.1
0.0
72,300,000.0
72,300,000.0
72,300,000.0
72,300,000.0
0.0
68,207,547.2
64,346,742.6
60,704,474.2
57,268,371.9
NET INCOME
0.0
0.0
0.0
0.0
0.0
Accumulated Income*
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
12%
219,600,357.8
BENEFITS
Revenues
NPV revenues
6%
250,527,135.8
Interest
Taxes
Depreciation
NPV NET INCOME
Benefit/cost Ratio
12%
0.0
1.141
Caiptal cost for construction/pre contrsuction
1.Geographic description of selected
Map
location:
of Boyolali Regency and Musuk Distric
The cash flow ( option IV)
detail of the cash flow for the option 2 with the interest rate 6 % from the bank and
given to the customers ( cow farmer ) 12 % ( note : the subsidy HIVOS till 2012)
TOTALS
COSTS (& GRANTS/SUBSIDIES)
Year 0
Year 1
Year 2
Year 3
Year 4
2010
2011
2012
2013
2014
Capital Cost
0.0
0.0
0.0
0.0
0.0
Capital / pre-operation grants
0.0
0.0
0.0
0.0
0.0
Operating costs
0.0
112,300,000.0
112,300,000.0
112,300,000.0
112,300,000.0
Operating grants
0.0
40,000,000.0
40,000,000.0
40,000,000.0
40,000,000.0
TOTAL COSTS
0.0
72,300,000.0
72,300,000.0
72,300,000.0
72,300,000.0
0.0
64,553,571.4
57,637,117.3
51,461,711.9
45,947,957.1
0.0
72,300,000.0
72,300,000.0
72,300,000.0
72,300,000.0
0.0
68,207,547.2
64,346,742.6
60,704,474.2
57,268,371.9
NET INCOME
0.0
0.0
0.0
0.0
0.0
Accumulated Income*
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
NPV TOTAL COSTS (discount rate = 10%)
12%
219,600,357.8
BENEFITS
Revenues
NPV revenues
6%
250,527,135.8
Interest
Taxes
Depreciation
NPV NET INCOME
Benefit/cost Ratio
12%
0.0
1.141
There are several things that can cause delays in the
construction of the biogas digesters although funds were
available, including:
The cost of cement: cement is a very significant material
in the construction of a biogas digester, and if cement
prices increase by the run cause delayed biogas digester
construction.
Some of the professional mason (trained for this job)
might go after another job that is more promising (where
cost of labour is higher) compared with standard from
HIVOS.
CPO or Hivos could be late in responding to users who are
interested to build a biogas digester.
The biogas digester technology used in the BIRU program gets a
warranty for 3 years.
The BIRU program is almost 100% successful in building biogas
digesters which are operating properly on the Central Java
Province. Thus the risk of the technology not performing well is
negligible.
So far, the BIRU program in Central Java Province No have
problems in the seruni vilage ( 3 digesters was Built). But biru have
one problem with 1 user at Mojosongo District (37 digesters was
built), where the inserted cow manure did not produce gas for 7
days. That means that the only plausible technology risk is
possible wrong mixing of manure or have leakage at the Dome
digesters.
This risk can be eliminated with a proper socialization process and
a user manual, also should be monitoring and supervise by the
CPO .
The materials needed to build a biogas
digester are available in adequate quantity
around the location, so there is no risk of
supply shortage of construction material.
There is no possible risk of the delivery the
components for biogas stoves.
There is a real risk that people in the village can not the
pay for the biogas digester, because the price to build a
biogas digester is 3 million IDR and more (after the
subsidy).
Average income per month of the villagers is medium
income. But, the Hivos subsidy is not sufficient to build a
biogas digester because almost all the farmers if they
have the cash money, they just thinking .
Economic risk would be smaller if there are support from
the government, cooperatives, banks, other financial
institutions to build a biogas digester through soft loans or
credit.
Changes in interest rates would cause
financial risk to occur.
Historical growth shows that interest rates in
Indonesia are relatively stable (constant) so
that the financial risk is very small.
The political framework at the national, regional level
in Central Java Province
and also the local
government are supporting the implementation of
the biogas digester program, because the
government's main priority now is to increase the of
renewable energy target on 2025 is 17 %.
In addition, national level and regional leves have the
program DESA MANDIRI ENERGY ( Self Sufficient
Energy ) Program which aims to achieve the target in
year 2014 are 20 villages DME in Central Java province
which fits well with the BIRU program.
Biogas digesters have no negative environmental
impact on the community or a user, but several
positive impacts, including:
dirty cages and cows that used to disturb the
environment, are now clean, tidy and do not
represent a health hazard.
The smoke from wood stoves and fuel oil which
can harm the health, is now replaced by a clean
and safe cooking fuel.
Less pressure on forests around the village which
are harvested by residents looking for firewood.
Implementation of biogas can be burdened by
possible social risks for some people, namely:
Residents who have not obtained the education
and socialization of the benefits of biogas still
think of it as a taboo / unclean use of cow dung.
So that important to carry out more
socialization.
The implementation schedule can create
jealousy with those that cannot afford a
digester, or towards those that get it first to etc.
Force majeure risk that may occur is the
occurrence of earthquakes, volcanic eruption,
or landslide.
Generally, often occurrence of earthquakes in
Lombok island, but the scale under 5.0 SR
and the occurrence of volcanic eruption or
landslide not occur in last 10 year.
Documentation and discussion
Although electricity has reached entire of the village and most households have
gas stove for cooking, there are still many households use firewood for cooking
because of expensive price of LPG gas.
Install one digester at seruni vllage for demo unit
(capacity 8 m2 )
 Start Construction 24 Sept 2010
 Finish on 5 Oct 2010
 Start using for Cooking on 14 Oct 2010 for 3 house hold ( capacity 8m2,
with 10 cows )
Site Visit to Koperasi Susu Mojosongo, Boyolali Regency
 Koperasi Susu Mojosongo as MFI and CPO
 Koperasi Susu Mojosongo installed 35 Biogas Digester
 Household as a member Koperasi Susu Mojosongo very easy to get a
credit for installation biogas digester
 System payment, deduct of production milk from the own of cow
breeder . Per day deduct 2,3 liter milk / day
Site Visit to Koperasi Susu Mojosongo, Boyolali Regency
Site Visit to Koperasi Susu Mojosongo, Boyolali Regency
Slurry, can be used for fertilizer
(liquid )
Any comments?
Thank you…
Thank You







PER BULAN Slurry Rp. 162.000 ???
PER BULAN LPG Rp. 30.000
Kebersihan
Rp. 8.000
KEUNTUNGAN PER BULAN = Rp 200.000
KEUNTUNGAN PER TAHUN = Rp. 1.400.000
KEUNTUNGAN 3 TAHUN = Rp. 4.200.000
Peternak akan untung setelah 3 tahun