Transcript Autolaunch Company Presentation

Autolaunch Company Presentation
Magna Group Structure
CTTS Group
John Petroni
(Executive VP)
Hans Szlavik
(Vice President)
John Goodron
(V.P. Finance)
Date
Author
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CTTS Group Structure
CTTS Group
John Petroni
(Executive VP)
Hans Slavik
Vice President)
John Goodron
(V.P. Finance)
Date
CHRISTY
INDUSTRIES
U.S.A.
(Ritch Judkins)
MASSIV
AUTOMATED
SYSTEMS
CANADA
(Tom Dermody)
MASSIV
DIE-FORM
CANADA
(Mick O‘Neill)
MASSIV
ADVANCED
TECHNOLOGY
CANADA
(Oliver Byrne)
AUTOLAUNCH
IRELAND
(Eddie Hickey)
TIANJIN TOOLING
CHINA
(Hans Szlavik)
Development
Simulation &
Prototype
Medium to
Large Size
Closures &
Structural
Underbody
Assembly Lines
Stamping Dies
Large Class“A“
& Underbody
Parts
Small Size
Medium Size
Progressive
& Transfer
Tooling
Stamping Dies
Medium to
Large Class“A“
& Underbody
Parts
Stamping Dies
Medium to Large
Class “A“ &
Underbody Parts
Author
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Global Launch Support
CHRISTY
INDUSTRIES
U.S.A.
TIANJIN
TOOLING
CHINA
MTTSG
GERMANY
MASSIV
AUTOMATED
SYSTEMS
CANADA
Date
MASSIV
DIE-FORM
CANADA
Author
MASSIV
ADVANCED
TECHNOLOGY
GROUP
CANADA
AUTOLAUNCH
IRELAND
Disclosure or duplication without consent is prohibited
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Autolaunch Location
• Logistically located near to the main ports:
Rosslare – 80 km
Waterford – 70 km
Dublin – 100 km
• Dublin International Airport – 90km (M9 motorway)
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Author
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About Autolaunch
 Autolaunch Ltd. was founded in 2002,
 The location provides a keen, well-educated
and skilled labour force.
 The Carlow area has a long established die
manufacturing culture, spanning more then
35 years
Company Size
 2002 Plant size 4,500 sqm
 2009 Expansion plant size 7,000 sqm
 2011 Expansion plant size 10,500 sqm
 Current employees: 190
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Author
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Autolaunch’s Systems
ISO 9001
 ISO 14001
OHSAS 18001
Magna Employee Charter
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Manufacturing Capabilities
Processes:
• Cold Forming
• Hot Forming
• Superplastic Forming
Materials:
•
•
•
•
Drawing Steel
High strength DP600 and DP920
Aluminium (6000 and 5000 series)
Laser Welded Steel
Parts:
• Outer Closures
• Inner Structural Parts
• Superplastic Forming Parts
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Engineering Process
Customer Data
Autolaunch/
Christy Industries
Autolaunch
Draw & Process Development
Design & Build
Autoform
Pam Stamp
Dyna form
Ls-Dyna
Ansa
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Author
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Catia V5
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Manufacturing Processes
Machine Shop
 17 - CNC Milling Machines
- Bed sizes ranging up to 5m x 2.55m -
 32 - Machinists
 4 - Apprentices Machinists
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Tool Shop
 2 – 40 Ton Cranes
 70 – Skilled Toolmakers
 11 - Apprentices Toolmakers
(Irish Tool & Die Program)
Disclosure or duplication without consent is prohibited
Try-Out
 11 - Presses (600T to 2300T)
- Bolster sizes ranging up to 4.9m x 2.7m  2 – 40 Ton Cranes
 Try-Out Specialists
 Commissioning in Customer’s
Home-Line
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Quality
 2 - Oryzo CMM (X-5.0 Y-2.5 Z-1.5)
 1 – ITP Gantry CMM
 1 – Brown & Sharpe Manual CMM
 1 - Brown & Sharpe CMM (X-5.9 Y-1.5 Z-2.5)
Software: PC Demis, Catia V5 Direct translator
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Customers
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Author
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Experience: Underbody Body & Structure Parts
Front Cross-Member
B Pillar Inner Panel
High Strength Steel – DP920
Reinforcement Bracket
8mm Steel
Underbody Rocker Panel
High Strength Steel – DP600
Rear Cross-Member
Bumper Bracket
12mm Steel
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Author
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Experience: Hot Forming Parts
B Pillar
Reinforcement
A463
Rear Door
Reinforcement
A463
A Pillar
A463
Reinforcement
Side Rail
B Pillar
A463
A463
Moon Roof
A463
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Experience: Cold Forming - Aluminum
Hood Outer
Door Outer Rear L/R
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Hood Inner
Roof Outer
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Door Outer Front L/R
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History: Cold Forming - Aluminum
Fender RH / LH
W166 Project
Liftgate Outer Upper/Lower
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Author
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Hood Inner
Hood Outer
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History: Cold Forming - Aluminum
Fender RH / LH
X166 Project
Hood Inner
Hood Outer
Liftgate Outer Lower
Liftgate Outer Upper
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History: Cold Forming - Aluminum
Hood Inner
SPF Process
Door Inners
SPF Process – Door Outers
Fenders
Hood Outer
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Author
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Experience: Cold Forming - Steel
Decklid Outer
Hood Outer
Laser Brazed
Hood Inner
Decklid Inner
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Author
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Super Plastic Forming in Autolaunch
Overview
 Industry SPF Leader
 Production started in August 2009
 Expanding current plant capacity to meet increasing customer demand
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Super Plastic Forming (SPF)
How it Works
 Super Plastic Forming is a unique hot forming process
for aluminum sheet material.
 Air at high pressure is blown at controlled speeds to form
desired shapes & geometries
 The material is stretched for up to 1000%
Benefits of SPF
 It reduces overall vehicle weight
 In some cases it eliminates sub-assemblies
 It reduces CAPEX on program launches
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Current SPF Production
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Current SPF Production
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Innovation Technology & Skill
Thank You
Go raibh maith agat
Danke schön
Merci beaucoup
Grazie
Gracias
Σας ευχαριστούμε
Obrigado
Вы
ありがとう
너를 감사하십시요
謝謝
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Contact Details
General Manager: Ed Hickey
Office: +353-59-9720370
Mobile: +353-87-7978804
[email protected]
Sales Dep.:
Andreas Witt
John Fleming
Phone: +49-173-186-3022
Phone: +353-59-9774103
[email protected]
[email protected]
CAD/CAM Dep.: John O’Neill
Phone: +353-59-9720376
[email protected]
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Author
Projects Dep.: Clive Watkins
Phone: +353-59-9720374
Mobile: +353-87-7653156
[email protected]
Disclosure or duplication without consent is prohibited
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