Transcript Слайд 1 - Kostroma Region Investment Portal

Investment project of Kostroma region
ferrosilicon plant construction and highquality ferrosilicon production
June 2012
1. Characteristics of ferrosilicon production sector
Ferrosilicon is an alloy of iron with silicon. Silicon increases the hardness of steel, tear resistance, the limits of
fluidity and elasticity, increases the resistance to oxidation, reduces energy losses.
Ferrosilicon, produced at the enterprise using high-quality quartz sand and charcoal, has minimum of impurities
such as sulfur, phosphorus that is necessary in the high-quality steel production.
%
Ferrosilicon production in 2009-2011
40
33
29
30
24
20
18
21
20
19
14
20
19
17
17
15
11
10
10
12
9
8
6
0
-1
-4
-10
-20
-30
-10
27
26
-9
-7
-12
-12
-16
-16
-20
-26
2009
2010
2011
Ferrosilicon is produced at
the following Russian plants:
– “Serovsky plant of
ferroalloys” OJSC;
– “Tchelyabinsky
electrometallurgical plant”
OJSC;
– “Kuznetskie ferroalloys”
OJSC;
– “Bratsky plant of
ferroalloys” LLC;
– “Novolipetsky
metallurgical plant” OJSC.
2. Location of the Nagatinskoe deposit of molding sands
Яковлево
Галичское озеро
Нагатино
Вяхирево
Екимово
Струково
Починок
Васильевское
Челсма
Горки
Вострилово
Сальково
Абабково
Апушкино
Nagatinskoe deposit of
molding sands is situated 12
km to the West from Galich
(Kostroma region).
Useful layer capacity is
from 1,1
to
29,7
m.
Overburden is represented by
morainic loam and clay glacial
sands with the capacity from
4,0 to 16,0 m.
License for the right of
bowels use belongs to
“Nagatinskie industrial sands”
LLC.
3. Plant’s plan. Production capacity
Production capacity of the main product – ferrosilicon FS75 – 20 000 tons per year.
Plant’s main workshops
Preparatory workshop
Acceptance and preparation of
charge materials
Technical structure of the main
equipment
Bunker and metering devices complex
Equipment for grinding of charcoal
Briquette-making
workshop
Preparation of mixture and
briquetting
Briquetting materials mixer
Briquetting equipment
Metallurgical workshop
Receipt of liquid ferrosilicon
Thermal electric furnaces RKZ-6,3
Filling machines
Filling workshop
Filling of ferrosilicon
Equipment for grinding and sorting of
ferrosilicon
Packaging equipment
Granulation
Crushing and packaging
Conveyor system
Hoisting-and-transport equipment
Energy workshop
Electricity production
Gas-power station equipment
4. Stages of project realization
Period
№
Stage
2012
I
1
Project development.
Technical regulation development.
Project and construction working plan
development
2
Working project development including
construction documentation for nonstandard equipment development
3
Industrial site reconstruction and building.
Equipment manufacturing. RMC.
Personnel formation. Starting-up and
adjustment works
4
Plant functioning in permanent mode of
operation
II
III
2013
IV
I
II
III
2014
IV
I
II
III
IV
5. Investment volume
Investment volume, million RUR
2012
2013
Buildings and
constructions
150
350
Equipment and RMC
800
1 420
Project
190
110
1 140
1 880
Total
Total project value – 4 020 million RUR
NPV – 128,7 million RUR
IRR – 9,2%
Payback period – 5,9 years
1st half of 2014
1 000
1 000
6. Personnel plan
The number of new working places – 200
Position
Amount
Сaverage salary
(thousand roubles per
month)
Payments
Management
Administration
5
15
Guarding
10
15
Specialists
20
25
Management
10
50
Monthly, during the whole project period
Monthly, during the whole project period
Monthly, during the whole project period
Monthly, during the whole project period
Production
Production workers
130
25
Workers, employees, engineers,
not engaged in production
20
25
Monthly, during the whole project period
Monthly, during the whole project period
Marketing
Marketing specialists
5
35
Monthly, during the whole project period
* Amount of constantly working personnel and salary is defined below. It is expected a growth of wages coordinated with the rate of inflation. Serious attention will be paid to the labour protection and fire safety.
7. Major financial and economic indicators.
Factors of investment project realization success
Value, million RUR
Indicator
2014
2015
2016
2017
2018
2019
800
1 600
1 600
1 600
1 600
1 600
Sold products costs
280,45
560,9
560,9
560,9
560,9
560,9
Gross profit
519,5
1 039
1 039
1 039
1 039
1 039
Profit tax
103,95
207,8
207,8
207,8
207,8
207,8
Net profit
415,6
831,2
831,2
831,2
831,2
831,2
Cumulative net profit
415,6
1 246,8
2 078
2 909,2
3 740,4
4 571,6
Total revenue
Factors of investment project realization success:
There is no ferrosilicon plant in European Russia (with the exception of ferrosilicon production workshop for own
needs with capacity of 40 000 tons at Novolipetsky metallurgical plant);
The presence of large ferrosilicon consumers: Tcherepovetsky metallurgical plant, metallurgical plant
«Electrostal’», «Tulachermet», Starooskolsky plant, Izhorskie plants, Volgogradsky metallurgical plant;
Own raw materials (quartz sand), restorer, charcoal, own power energy provides low prime cost;
High quality of ferrosilicon defined by presence in its structure of charcoal with low content of harmful impurities
(sulfur and phosphorus).