Transcript Vision in Manufacturing 1998 Global Study Deloitte
World Class Technologies for Manufacturing
World Class Technologies for Manufacturing Patrick J. Delaney, CFPIM, CIRM, CPM
World Class Technologies for Manufacturing
National Manufacturing Week
Chicago McCormick Place February 23-26, 2004
Manufacturing Enterprise Automation
Manufacturing Process Automation
Product Design Automation
Facility Security & Automation
Data Capture and Data Tracking Automation
World Class Technologies for Manufacturing
Computer-Integrated Manufacturing
Rehg & Kraebber, Prentice Hall, 3rd Ed. 2004
Purdue University
30 Engineering Schools
Manufacturing Technology Program
World Class Technologies for Manufacturing
Are You Ready To Go ?
The Untouched Processes World Class Technologies for Manufacturing
World Class Technologies for Manufacturing
World Class Technologies for Manufacturing
Electronic Commerce [www.com+EDI] Internet Supply Chain Systems Suite Enterprise Resource Planning Systems Advanced Planning & Scheduling Systems Integrated ERP/CRM/SRM Wireless WANs [over 30 miles] RFID Tracking Technology Global Tracking Systems Internet B2B Server Applications Sales & Field Force Automation [SFA] Mobile Connectivity [MC] Computer Aided Design CAD/PLM Computer Aided Manufacturing [CAM] Manufacturing Automation Controllers Device and cell controllers
World Class Technologies for Manufacturing
DuPont Innovation
Automotive Coatings Technology
Wet on Wet Paint Systems
Rust coating Primer coat Color coat Clear coat
Final stage oven dry
World Class Technologies for Manufacturing
Robotic Evolution
Hydraulic in early 1980s
Electric/electronic today
Newer vision systems
Higher accuracy & repeatability
Proprietary controllers [Motorola]
Advanced CAD/CAM
Simulation
Greater path accuracy [0.05mm]
Dual robotic cells
Jig-less manufacturing
Betty Boop
Manufacturing Software Development Path
MES
World Class Technologies for Manufacturing APS
SFC Inventory control MRP Order Entry Forecasting MRP II SFA DRP
ERP/ERO CRM SCM
World Class Technologies for Manufacturing Supply Chain Suite Customer Relationship Management CRM Order Management Systems OMS Warehouse Management System WMS Transportation Management System TMS Design Engineering/ CAD G2G Enterprise Resource Planning ERP Advanced Planning & Scheduling APS Supplier Relationship Management SRM/SCOR Electronic Commerce Suite B2B
World Class Technologies for Manufacturing
Supply Chain Event Managers [SCEM]
i2
Global Logistics Monitor
Monitor all E-commerce transactions
Computer Associates BizWorks
Business rule based Create action messages and flags Check each event for validity and accuracy Accommodates all trading partners Order status, shipping, inventory, billing, etc.
Internet CAD
E-commerce graphics application
Internet transfer of engineering documents & graphics Utilizing a translation software to interface with incompatible supplier applications World Class Technologies for Manufacturing
Ford Case
Laser based 100% inspection
Automatic collection of SPC data
Line stopping feedback
Machine analysis and preventive maintenance warnings
Bi-lingual inspection instructions
Automated display of ISO 9000 procedures
Intranet sharing of QA data across plant sites World Class Technologies for Manufacturing
Daimler-Chrysler Case
World Class Technologies for Manufacturing
Honda Supplier
Inbound items are bar-coded Outbound items are bar-coded WIP isn’t bar-coded Warehouse isn’t bar-coded Cycle counts daily Physical inventory every 30 days
World Class Technologies for Manufacturing
Old Rand-McNally Publishing Co. Case
Cycle Counting Approach
Largest printing plant in the U. S.
Very large warehouses F.G. Four racks high
Lose signatures Cycle counters
Flashlights Binoculars Computer print out
Hand held devices Pen based devices Scanner/data input devices
RFID tracking ERP integrated Windows CE - OS Finger size point & scan Micro-chip theft control
Electronic asset tracking [EAT] Rackrunners MicroStamp RFID Technology World Class Technologies for Manufacturing
Data Capture Devices
World Class Technologies for Manufacturing
Voice Recognition Technology
InfoWorld 100 Technology Winner 2003
Warehouse picking application
Headset communications
Belt clip display system
Two-way communications
Improved pick accuracy to one error in 3,000 picks
World Class Technologies for Manufacturing
Technology Assessment Team
Technology Assessment Investment priorities Integration issues
Benchmarking study New employee profiles Technology training Payback measurements University relationships
Technology Vision
World Class Technologies for Manufacturing
Today’s Typical Systems Environment
Most technologies are only partially implemented or interfaced Budget constraints constantly cut back deployments Acquisitions & divestments force major steps backward E-commerce skill sets are weak Short term needs interfere with obtaining quality deliverables End to end supply chain initiatives have overwhelmed the development queue Outsourcing has built more islands of automation
World Class Technologies for Manufacturing
World Class Technologies Assessment
INTEGRATION
World Class Technologies for Manufacturing
Today’s Purdue Graduates
Database structuring and administration [Quick BASIC, C+]
Design techniques of Expert Systems [PC Easy & EXSYS]
PC based ERP
Distributed system design & networking
Hands-on PLC programming [programmable controllers]
Apply CAD and CAE software tools
Work in a $10 million CIM laboratory
CIM software CNC workstations automated materials handling with robots automated data capture [RFID] vision systems
World Class Technologies for Manufacturing
PPR Hub
Production System Efficiency Cost Analysis Process Planning Product Process Resource Scheduling & Control Robotics Ergonomics HUB Factory Flow Simulation QA System Integrators: Rockwell/ IBM/ Dassault/ ABB/ EDS/ MIT
World Class Technologies for Manufacturing
National Manufacturing Week
Chicago McCormick Place February 23-26, 2004 www.manufacturingweek.com
What industries are using your product?
What new features have been added to your product since last year?
What are the integration features of your product?
Speaker Contact Data
World Class Technologies for Manufacturing
Patrick J. Delaney NWU Research Park
E:mail: [email protected]
Phone: 1-800-806-5177