Transcript Integrtaed Intelligence

Berger Lahr IclA
Intelligent compact drives
Contents
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Motion Control with Berger Lahr
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What is IclA? – Integrated Intelligence
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Market trends (demands)
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Keyfactors: Compactness and Flexibility
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BL Answer: IclA - Product range
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Applications - References
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Questions and Conclusion
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Motion Control with Berger Lahr
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What’s IclA? – The concept of Integrated Intelligence
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Intelligence close to the application
Electronic and Motor form a unit
Reduction of components,
reduced space in control cabinet,
wiring and installation effort
Flexible Integration to
customer systems by:
 3 different motor characteristics
 Manifold options as standard
(variance)
 Fast Track Solution for
individual demands
Intelligent compact-line Actuator
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IclA - Intelligent compact-line actuator
Communication
interface:
 Profibus DP
 CANopen
 RS485
 Pulse/Direction
Electronic:
 Positioning control
 Power stage
 Motor Feedback
 Internal Power Supply
> I/Os
 Power Removal
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24-V signal interface
Programmable I/Os
Power Removal interface
DIP-switches
Motor:
 AC Servomotor,
 Stepper Motor,
 DC brushless
Additional options:
 gearboxes
 Holding brakes
 Industrial connectors
 PCB-connectors
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Berger Lahr Experience
IclA Ixx:
IFS6x
Stepper
IFE
EC-Motor
IFS9x
Stepper
IFA6x
AC-Servo
IclA D/N0xx:
D0xx – EC Motor
1999
2000
N065 – EC-Motor
2001
2002
2003
2004
2005
2006
2010
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Market Trends
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Application demands:
 Decentralization
 Continuously Miniaturisation
Optimisation of production (flexible product changes)
 Increasing Individuality
 Easy Integration
IclA-Characteristic:
 Flexibility – easy and fast integration
Compactness – size and integration of motor, electronics and functionalities
 Modularity – Project Planning, Installation, Set Up and operation
 Safety – integration and controlled
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Increasing Individuality
Flexible production of small series requests for new solutions in positioning and drive
technology
Cost per unit
Trend in Cost per unit
= kconventionel produktion
= automated produktion
Trend
Batch size
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Optimisation of production (flexible product changes)
Increasing Process reliability by elimination of manual adjustments, >> ristk of wrong
adjustments in machine change over
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IclA – Decentralized Intelligence
Centralized solution:
Control Cabinet:
Motor Power
Feedback
Electronic
Motion
Controller
De-Centralized solution:
- Machine Application
Fieldbus - Communication
DC-Power 18-36 V
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IclA Ixx - Product Portfolio
The fantastic four:
Motor Characteristics
IFA
AC Servo-Motor
IFE
EC-Motor (BL-DC)
IFS
Stepper-Motor
IDS
Stepper-Motor
(Fieldbus)
(Pulse/Direction)
Common features:
Various power ranges by different motor sizes and supply ranges
Operating modes
Communication interfaces
Programmable signal interface
Connection technologies
Integrated Power Removal
Holding brakes
Gearbox options
Commissioning Tool IclAeasy
Accessory
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IclA Ixx =
Integrate it!
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Flexibility – Communication Interfaces
Field Bus interfaces:
Motion Controller or PLC
Pulse/Direction interfaces
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CANopen
Profibus DP
RS 485
Ethernet
RS 485
IDS (Stepper):
 Pulse/Direction interface
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Flexibility – Functionalities
Positioning mode (Point-to-Point)
Absolut positioning
Application >> e.g. Pick and Place
Relative positioning
500 mm
1.200 mm
0
0
500 mm 700 mm
Speed profile
v
v2
v1
v3
t
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Flexibility – Functionalities
Electronic gear mode:
Application >> e.g. cutting
material on a conveyor
1:1
200 Incr.
NC:
200 Incr.
3:2
300 Incr.
3:1
600 Incr.
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IclA Ixx - Internal Power Supply
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Supply of max. four 24 V-Outputs by the power supply of the IclA
(Standard from week 44!)
 Supply V DC:
24 +- 10%
 Switching current mA
< 200
 Energy recovery safe
Alternative (Option) as known – Supplied by an external (separate) Power supply unit
Power Supply
Unit
power amplifier
control electronics
Signal interface:
24V DC
24V... 36V DC
24V - I/0s (4x)
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IclA Ixx – Integrated Power Removal
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Standard in all IclA Ixx
Power Removal (=Safe Standstill)
integrated safety function
Emergency Stop
(EN 60204-1) for
Category 0 stop and Category 1 stop
Safety levels in accordance with the
standards of functional safety:
SIL 2; IEC 61508
(Functional safety of
electrical/electronic/programmable
electronic safety-related systems.)
SIL 2; pr IEC 62061
Category 3; EN 954-1
Category 3; pr EN 13849-1
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IclA Ixx – Category 0 Stop
Category 0 stop (EN60204-1)
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Standstill by immediate power shutdown to the machine drive elements (i.e. an
uncontrolled stop).
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IclA Ixx – Category 1 Stop
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Category 1 stop (EN60204-1)
A controlled stop in which the machine drive elements are retained to effect the
standstill. Power feed is only interrupted when everything has come to a standstill.
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Integrated Power Removal Benefits
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Emergency safety Control function acc. EN 60204-1
Continuous connection to positioning electronic
Control over position
Reduced Costs for safety components (external power contractors)
less space required in the machine
24V..35V DC
24V..35V
DC
24V
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Flexibility – Software Tool IclA Easy
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Field bus interface for software update & diagnostics
 Commissioning-Software: Look & Feel
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Flexibility – Connection Technologies
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Two different connection technologies are available:
Wire to Board Connector:
Generally used in serial machines in
with cable harnesses
Industrial Connectors:
Generally used in specialised
machines and small
production runs
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IclA® IFA – The Dynamic AC-servo
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AC Servo Motor based
Closed-Loop controlled drive system
High dynamic characteristics
High resolution encoder
Options:
 Holding brake
 Planetary gearbox
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 For processes which require dynamic
accelerations, high speed and exact resolution
 Max. Torque: 0.40 ... 0.72 Nm
 Max. Speed: 6000 – 11.000 rpm
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IFA News 2005: new winding variants: /... 3D
IFA61:
IFA62:
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IclA® IFE – The Reliable Format Adjuster
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Electronically commutated – EC Motor
Closed-Loop controlled drive system
Absolute position feedback
High detent torque
Options:
 Spurwheel gearboxes or
 Planetary gearboxes
 For automatic format adjustment –
with minimum setup times
 Max. Torque: 0,24 Nm
 Max. Speed: 4.800 rpm
 Detent Torque: 0,08 Nm
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IclA® IFS – The Strong, Precise Stepper
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Stepper Motor based
High torque - no need for gearbox
Excellent constant velocity characteristics
High-resolution positioning
Options:
 Planetary gearboxes
 Encoder with index pulse
 Holding Brake
 For short range positioning
IFS6x:
Max. Torque:
Max. Speed:
0.45 ... 1.5 Nm
2000 rpm
IFS9x:
Max. Torque:
2 ... 6 Nm
Max. Speed: 1000 rpm
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IxS9x news: Optional Holding brake
Technical Data:
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Protection Class (unit)
EMC Cl. B acc. EN55022
IP54
Holding Torque MH:
Electrical pick-up power:
Make Time (release brake):
Break Time (close brake):
Moment of inertia:
(kgcm²)
Weight:
6Nm
22W
40ms
20 ms
0.2
1,8kg
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IclA N065
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New Format setting IclA
(Update of IclA D065)
Fieldbus: CANopen DS 402
Planed Market Launch:
1. Quarter 2006
Replacement of D065 ASAP
4 gearbox option:
 Spurwheel
 Wormgearbox
 Planetary gearbox
 Angular planetary gearbox
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Application – CD/DVD production cell
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Application Requirements:
 dynamic acceleration,
 speed,
 easy integration
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Solution: IclA IFA with AC-Servo
Benefits with IclA:
 Reduced production space (approx. 10%)
 Increased productivity (approx. 20%)
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Field bus: CANopen
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Application – CNC furniture machine
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Application requirements:
 Replacement of manual settings (hand wheels)
 Fast product changes
 Save position after switching
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Solution: IclA IFE with EC-Motor
Benefits with IclA:
 Reduction of change over time
 High detent torque – no brake or gearbox required
 No referencing required
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Field bus: CANopen
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Application – PCB Machines
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Application Requirement:
 Automated Precision Positioning (camera)
 Repeatable printing quality
 Field bus communication (8 different drives)
 Easy integration
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Solution: IclA IFS - Stepper
Benefits with IclA:
 Reduction in size (footprint)
 “Plug and Play” – no tuning required
 Precise positioning
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Field bus: CANopen
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Applications – References
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Printing
Wood and Furniture
Paper
Handling
Labelling
Textile
Electronics
Medical technology
Material Working:
Rubber, Plastic
Metal, Wood,
Paper ...
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Perspective IclA® - Product Range (1)
IclA Ixx:
 Safety Functionality „Power Removal“
>> released in 2005
 Internal Power Supply
>> released in 2005
 Fieldbus –
CANopen DS402
>> Next Generation IclA Ixx – Beginn
of 2008
DeviceNet on demand!
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Perspective IclA® - Product Range (2)
IFA – AC-Servo
 Medium Power:
>> Beginn of 2007
 Absolute multiturn encoder
>> Mid 2006
IFE/N06x – DC-Brushless
 Power Extension for IFE
>> in 2006
 Wormgear for IFE
>> in 2006
 Power Extension for N06x
>> on FTS-Basis from today
IFS - Stepper
 ATEX certification for IFS 6x
>> 2. Quarter 2006
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Conclusion: Main benefits of Berger Lahr IclA®
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Integrated Intelligence at the application:
 Positioning Electronics, Power Electronics, Safety Function, Internal Power
Supply
High Flexibility and Availability by modular variant configuration
for easy integration and individual demands
Interference Resistance by internal motor wiring and
high failure detection field bus
Little wiring(field bus + power supply). Significant
reduction in costs and installation
Significant reduction in control cabinet space
No climatisation of control cabinet
Significant reduction in floor space
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Thanks
for your attention
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