Transcript Instructions

Quality Air Solutions
FX1-21 Hot Gas Bypass Refrigerant Dryers
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FX1-21 Refrigerant Dryers
Simple Reliability
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FX1-21 Refrigerant Dryers
Simple Reliability
 Introduction To The New Range
 Why The Redesign ?
 Available Range
 Scope Of Supply
 Working Principal
 Features & Benefits
 Approvals & Options
 Installation
 Support Material
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FX1-16 Refrigerant Dryers
Why The Redesign?
 More models – which means closer match to each customer’s demand
 Increased number of standard features – improved customer benefit
 Improved performance, more variants and approvals – increased competitive
advantage
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FX17-21 Refrigerant Dryers
Why Extend The Range ?
 The existing FX range is a highly successful product line, reliable and competitive.
 There’s a genuine market need for simple, good quality dryers in this size range.
 Having two very different dryer lines enables us to better fight the competition.
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FX17-21 Product Introduction
Completing The Total FX Range
FX17 – 21
FX1-5
FX6-12
March
20082005
FX13-16
November
November
November
2005 2006
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FX1-16 Refrigerant Dryers
Product Range
 Reference Conditions 50Hz :
Ambient temp
25°F
Inlet temp
35°F
Inlet pressure
7 bar(g)
 Maximum Conditions 50Hz
Ambient temp
43°C
Inlet temp
55°C
Inlet pressure
13 (16) bar(g)
 Reference Conditions 60Hz :
Ambient temp
100°F
Inlet temp
100°F
Inlet pressure
100 psi(g)
 Maximum Conditions 60Hz
Ambient temp
110°F
Inlet temp
131°F
Inlet pressure
189 (232) psi(g)
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FX17-21 Refrigerant Dryers
Product Range
Outlet Pressure Dewpoint
41°F/5°C
Outlet Pressure Dewpoint 39°F/4°C
Model
Number
Inlet Capacity
l/s
cfm
Pressure Drop
bar
psi
l/s
cfm
Maximum
Working
Pressure
Pressure Drop
bar
psi
kW
HP
bar
psi
FX17
424
899
0.27
3.96
400
860
0.25
3.63
5.47
7.3
13
189
FX18
530
1124
0.38
5.49
500
1000
0.30
4.35
5.82
7.8
13
189
FX19
618
1310
0.41
5.89
583
1216
0.35
5.08
7.26
9.7
13
189
FX20
883
1872
0.34
4.92
833
1760
0.30
4.35
9.60
12.9
13
189
FX21
1187
2517
0.28
4.07
1120
2400
0.25
3.63
12.50
16.8
13
189
 Reference Conditions 60Hz :
Ambient temp
100°F
Inlet temp
100°F
Inlet pressure
100 psi(g)
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Inlet Capacity
Power
Consumption
 Maximum Conditions 60Hz
Ambient temp
115°F
Inlet temp
140°F
Inlet pressure
189 psi(g)
FX1-21 Refrigerant Dryers
The Cost Effective Solution
The FX is designed to provide:
• Full scope with no frills
• Simple reliability in terms of performance and operation
• No options, which can complicate the design
• Industry standard pressure drop
Result
A cost efficient package, free of design compromises, providing dry air
for the majority of compressed air applications.
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FX1-21 Refrigerant Dryers
PDP of 3°C/38°F For A Corrosion Free Process
The FX removes the moisture
from the air and with it the risk
of damage to equipment,
machines and even and final
product.
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FX1-16 Refrigerant Dryers
Key Features Of The FX Range
Industry standard
pressured drop
Inlet and outlet connections on
all FX are conveniently
positioned on the back of the
unit
Simple control panel
with on/off switch
and PDP indicator
Refrigerant circuit
sized to always
provide dry air
Basic scope of supply
includes a HGB but
remains cost effective
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Efficient heat exchanger
with air-to-air side
chosen for operational
reliability and steady
performance
FX17-21 Refrigerant Dryers
Key Features Of The FX Range
Industry standard
pressured drop
Simple control panel
with on/off switch
and PDP indicator
Refrigerant circuit
sized to always
provide dry air
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Inlet and outlet connections on
all FX are conveniently
positioned on the back of the
unit
Efficient heat exchanger
with air-to-air side
chosen for operational
reliability and steady
performance
Basic scope of supply
includes a HGB but
remains cost effective
FX1-21 Refrigerant Dryers
A Totally Self Regulating Dryer Providing Constant Dry Air
 Integrated water separator
– The FX6-21 include an integrated
high efficiency water separator,
which facilitates a low and reliable
pressure dew point
 Air-to-air heat exchanger
– All models include an air-to-air heat
exchanger as standard, which
prevents condensation forming on
the outside of the pipe system
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FX1-21 Refrigerant Dryers
A Totally Self Regulating Dryer Providing Constant Dry Air
 Electronic drain
– The FX1-21 include an electronic
water drain as standard, ensuring
reliable evacuation of the water
separator, which thereby increases
the reliability of the total machine
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FX1-21 Refrigerant Dryers
A Totally Self Regulating Dryer Providing Dry Air Constantly
 Pressure drop
– Market competitive pressure drop
means that every FX customer can
reduce cost through energy savings
– Reducing the pressure requirement
and therefore the energy consumption
of the compressor, brings bigger
savings than most cycling or thermal
mass units can achieve
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FX1-5 Brazed Plate Heat Exchanger Dryers
Features and Variants
 Inlet and outlet connections on the back of the unit
 HGB supplied on all machines
 R134a refrigerant
 Electronic drain as standard
 Brazed plate heat exchanger with air-to-air side
 Separate centrifugal water separator
 Simple control panel with PDP gauge
 All units available in:
– 230V 50Hz IEC
– 230V 60Hz CSA and UL
– 115V 60Hz CSA and UL (inclusive of plug)
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FX1-5 Compact and Easy to Install
Features and Variants
The unit can be placed next to
the wall
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FX1-5 Brazed Plate Heat Exchanger Dryers
A Totally Self Regulating Dryer Providing Constant Dry Air
The FX1-5 Brazed
plate heat exchanger
with air-to-air side
1. Refrigerant compressor
2. Condenser
3. Condenser fan
4. Capillary filter
5. Capillary tube
6. Refrigerant/air heat
exchanger
7. Refrigerant separator
8. Hot gas bypass
9. Air/air heat exchanger
10. Water separator
11. Automatic timer drain
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FX6-16 Refrigerant Dryers
Features and Variants
 Inlet and outlet connections on the back of the unit
 HGB supplied on all machines
 R404a refrigerant
 Electronic drain as standard
 Aluminium block heat exchanger with air-to-air side
 Integrated water
separator
 Simple control panel
with PDP gauge
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FX6-16 Refrigerant Dryers
Features and Variants
 FX6-12 are available in:
–
–
–
–
 FX13-16 are available in:
– 400V 3PH 50 Hz IEC
– 460V 3PH 60 Hz CUL US
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230V 50Hz IEC
230V 60Hz CSA and UL
115V 60Hz UL (inclusive of plug)
FX6-7 115V 60Hz CSA (inclusive
of plug)
FX17-21 Refrigerant Dryers
Features and Variants
 Inlet and outlet connections on the back of the unit
 HGB supplied on all machines
 R404a refrigerant
 Electronic drain as standard
 Aluminium block heat exchanger with air-to-air side
 Integrated water separator
 Simple control panel with PDP gauge
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FX17-21 Refrigerant Dryers
Features and Variants
 FX17-21 are available in:
– 400V 3PH 50 Hz IEC
– 460V 3PH 60 Hz CUL US
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FX6-21 Refrigerant Dryers
A Totally Self Regulating Dryer Providing Constant Dry Air
In FX6-16 Aluminium block heat
exchanger with air-to-air side and built-is
water separator is used for maximum heat
transfer efficiency and reliable water
evacuation
1. Refrigerant compressor
2. Condenser
3. Condenser fan
4. Capillary filter
5. Capillary tube
6. Refrigerant/air heat
exchanger
7. Refrigerant separator
8. Hot gas bypass
9. Air/air heat exchanger
10. Water separator
11. Automatic drain
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FX1-21 Refrigerant Dryers
Recommended FX Installation Layout
Installing a bypass on
the dryer and filters
means that servicing
can be carried out
without disruption the
air flow.
The DD pre-filter
protects the heat
exchanger in the dryer,
reduces the oil content
of the air and removes
particles above 1
micron
A “wet” air receiver not
only acts as a buffer, but
also removes free water,
which helps the dryer
A condensate separator
is necessary to ensure
that the drainage
system is not polluted
with oil
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The use of electronic no loss
drains not only saves
valuable compressed air, but
also reduces the chances of
blockages and failures
The PD after-filter
removes much of the
remaining oil
(0.01ppm) and
particles bigger than
0.01 micron.
FX dryer
Outlet Air Quality
Moisture
Particles
Oil content
+3°C/38°F
0.01 micron
0.01 ppm
ISO Class
1.4.1
FX1-21 Product Information
Final Product – Support material
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FX1-21 Refrigerant Dryers
Top 5 Selling Points
 Simple to install and easy to operate
 Market standard performance, a good quality
machine built to the same high standard as all other
Atlas Copco equipment
 New heat exchanger with integrated air-to-air side
eliminates risk of outlet pipes corrosion
 Integrated water separator reduces components and
pressure drop whilst increasing reliability
 Electronic drain ensures proper operation of the
water separator and increases overall reliability
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We are committed to your
superior productivity through
interaction and innovation.
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