Transcript Introduction to Condition Monitoring

PT2060 Monitor
Nov., 2010
ProvibTech
Content
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PT2060 Overview

PT2060 Features

PT2060 Modules
PT2060 Configuration
How to Order PT2060
PT2060 Modbus
PT2060 Modules FAQ for sales
PT2060 Solution Example
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Complete Offering
Features
DTMDigital Transmitter
Monitors
API Monitor
Analysis
Software
Vibration
Transmitters
PCM360
Plant Condition Management System
Vibration Meters
Vibration Switches
Mechanical- Electronic
Sensors
Performance
General
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PT2060 is designed for highest reliability with
full integration as a monitor system
PT2060 is for critical machinery vibration
protection
Steam turbines, gas turbines, large pumps,
air separation etc.
PT2060 can replace most of the competitors
system, such as 3500, VM600 etc.
PT2060 Features
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Flexible - It’s a modular system
Reliable – It’s a fully redundant system
Technology – Digital, PLC structure
Certification – CSA approval, Conform API 670
Configuration – Fully software configurable
PT2060 Features-1
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Highly reliable:
 Each
channel can achieve triple redundancy, 2 out of
3 voting
 Grouped with 4 slots
 Power supply redundant
 Communication redundant:
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4-20mA on each channel with
Modbus and
Modbus redundant (/96)
Modbus TCP
PT2060 Features-2
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Smart four channel module
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Higher channel density
Up to 48 channels on each rack monitor (4 channels per
module)
Channels can be programmed independently by pairs
Smart module
PT2060/10
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PT2060/20
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
Thrust, vibration, speed, over-speed, reverse speed, zero
speed, differential expansion, low speed vibration, eccentricity
Acceleration, velocity, displacement, absolute vibration, case
expansion etc.
PT2060/31

Virtually any temperature from TC or RTD
PT2060 Features-3
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Internal bus communication
 More
advanced structure in monitoring
 Better in data management
 Structured for redundancy
 Programmable alarms
 Digital communication
 Reliable data exchange
PT2060 Features-4

Independent 16 channel relay modules
 ProvibTech
is one of the few vibration companies
that utilize the advanced internal bus structure
 PLC/DCS type ladder alarm logic
 Independent dual redundant on /43 redundant
alarm module Can replace PLC for alarm
programming
 Can realize double or triple alarm redundancy with
programming
PT2060 Features-5
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System fully configurable by software
 Configuration
for monitor system, for modules and
for channels
 Configuration for more than one monitors
 Compatible with Modbus protocol & Modbus TCP
– Easy in future expansion, or 3rd party
programming
PT2060 Features-6

Modbus communication port
 Modbus
and Modbus TCP can be accessed from
PT2060/91 SIM
 With RS485 or RS232 or Ethernet
 Redundant Modbus and Modbus TCP is available

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From different module, different hardware
Independent data access
 More from Modbus /Ethernet
 System configuration
 Display unit interface
 Monitors intercommunication
port:
PT2060 Features-7
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Meet or exceed API670 standard
 For
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example:
Redundant power supply
Programmable alarms
Programmable alarm inhibit, alarm delay, trip-multiply etc.
Analog and digital communication port
Any measurement point can form triple redundant
PT2060 Features-8

Integrated condition monitoring (future
release)
 Condition
monitoring slot(2) for transient or
dynamic data analysis with PT2060/80 CM
module
 No further hardware is required for condition
monitoring
 PCM360 condition monitoring and database
software is required for analysis and data storage
 Buffered output for 3rd party interface
System Components
Minimum Requirement - 1
PT2060/99 Rack
Minimum Requirement - 2
PT2060/90 Power Supply
System Components
Minimum Requirement - 1
PT2060/99 Rack
Minimum Requirement - 2
PT2060/90 Power Supply
System Components
Minimum Requirement - 3
PT2060/91 SIM
Minimum Requirement - 1
PT2060/99 Rack
System Components
Signal conditioning modules
/10 Proximity
/20 Seismic
/31 Temperature
/35 Process
/53 Over speed
Communication
PT2060/40/43 Relay Modules
System Components
Communication
PT2060/40/43 Relay Modules
Communication
PT2060/96/91 Modbus
System Components
Communication
PT2060/40/43 Relay Modules
Communication
Communication
PT2060/96/91 Modbus PT2060/36 4-20mA
System Components
Communication
PT2060/40/43 Relay Modules
Communication
Communication
PT2060/96/91 Modbus PT2060/36 4-20mA
Minimum Requirement - 2
PT2060/90 Power Supply
System Components
Signal conditioning modules
/10 Proximity
/20 Seismic
/31 Temperature
/53 Over speed
Minimum Requirement - 3
PT2060/91 SIM
Minimum Requirement - 1
PT2060/99 Rack
Output
PT2060/98 Touch Panel
SYSTEM
COMMUNICATION
96 COMM
ETHERNET
PT2060--009105-A00
PCM370 for PT2060
RS485
RS232
COM
PWR
COM
PWR
SHIELD
/96 Modbus
/40/43 Relay
/98 Display
/10/20/31 4-20mA
/36 Transmitter
/91 Modbus RTU/TCP,SysOK
PT2060 Modules Introduction
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PT2060/10 PROX Proximity Module
PT2060/20 SEIS Seismic Module
PT2060/31 TEMP Temperature Module
PT2060/35 PROC Process Variable Module
PT2060/36 TRO Transmitter Output Module
PT2060/40 RELAY Module
PT2060/43 R-RELAY Redundant-Relay Module
PT2060/53 O-SPEED Over-speed Module
PT2060/80 CM Condition Monitoring Module
PT2060/90 POWER Power Supply Module
PT2060/91 SIM System Interface Module
PT2060/96 COMM Communication
PT2060/98 DISP Display System
PT2060/99 System Rack
PT2060-CFG System Configuration Software
PT2060/10 PROX Proximity Module

PROX module will condition and process
most of the proximity probe input signals.
Includes
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Radial vibration:
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Monitoring shaft vibration, single or dual XY
Thrust position:

Monitoring shaft thrust position, with 5/8/11 mm
proximity probes
PT2060/10 PROX Proximity Module
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Eccentricity:
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Differential Expansion:
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Monitoring turbine differential expansion
Low-frequency Vibration:
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Monitoring shaft eccentricity
Monitoring low frequency machines. Such as
hydro-turbine. Frequency start from 0.5Hz
Speed:
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Monitoring rotation speed.
Monitoring zero speed
Monitoring reverse speed
PT2060/10 TSI – Zero Speed
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1 - 255 events per revolution with a maximum full Zero
speed is available – TSI function
Measuring speed up to 300 rpm. Zero speed channel
will automatically convert to normal speed channels
Zero speed channel takes two normal vibration
channels
Zero speed channel has two low speed alarms
Zero speed channel uses the 2nd channel for normal
speed indication and protection with two high speed
alarms
PT2060/10 TSI – Reverse Rotation Protection
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Reverse rotation will cause rotation machinery
destruction!
Require two speed sensors (proximity) for this function
Capable of output normal speed data
Requiring multiple teeth wheel
PT2060/10 TSI – Reverse Rotation Protection
PT2060/20 AVD Seismic Vibration Module
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AVD module will process most of the
seismic input, and some other signals.
PT2060/20 AVD Seismic Vibration Module
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Acceleration and Velocity:
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Velocity or Displacement:
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LVDT
Complimentary Vibration:
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Any low frequency sensors (TM079VD etc)
Case Expansion:
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Any electro-magnetic sensors.
Low frequency Displacement:
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Any ICP type seismic sensors. Such as accelerometer,
velocity sensors (TM0782A, TM0793V)
Dual sensors includes proximity probes and velocity
sensor
Integrator:
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The module has an build-in integrator that will convert
an input accelerometer signal to velocity or a velocity
sensor input into a displacement.
PT2060/20 LVDT single or dual inputs
PT2060/31 Temperature Module
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RTD or Thermocouple
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RTD: PT100
3-wire & 4-wire
NI120
3-wire & 4-wire
CU10
3-wire & 4-wire
TC: E, J, K, T
8 Channels
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No 4-20mA Output
Up to 4 set points per channel
PT2060/31 Temperature Module
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PT2060/31TEMP module replaces our existing PT2060/30 module.
Upon the release of the new PT2060/31, the PT2060/30 is obsolete.
Spare parts are available for two years. But no new order will accept
PT2060/30. Compare with the old PT2060/30, PT2060/31 has some
new features.
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Input expanding to includes both thermo-couple(TC) and thermoresistor (RTD) in 3-wire or 4-wire format
Inputs are optically isolated from system for better accuracy and noise
immune
24bit A/D conversion to assure high accuracy measurement
Eight channels signal inputs per module
Available in hot-insert
Front panel and back panel can be randomly selected. No matching is
required.
Smart address to avoid system insertion error
Utilize a dedicated module for transmission of 4-20mA
PT2060/35 PROC Process
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PT2060/35 PROC Process Module accepts most process input.
These process data will input into PT2060 system as part of the data
stream together with vibration data for integral processing.
Accepts inputs such as 4-20mA, 0-20mA, 1-5V, 0-10V etc.
Optical isolated output from system. This is greatly enhanced the
signal/noise ratio in some field application.
High accurate, stable 24bit A/D converter
Available in hot-insert
Front panel and back panel can be randomly selected. No matching
is required.
Smart address to avoid system insertion error
PT2060/36 TRO Output Module

16 4-20mA outputs
Assignable to any channel’s full scale value
 Assignable to any channel’s GAP voltage

PT2060/36 TRO Transmitter Module

PT2060/36 TRO transmitter module is our new module
that adding flexibility to system output. PT2060/36 can
be use in the following situation.
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Additional programmable transmitter output. Each module
contains 16 transmitters (source). Each transmitter can be
programmed with either overall or gap of any channel.
Optical isolated output from system. This is greatly enhanced the
signal/noise ratio in some field application.
High accurate, stable 16bit D/A converter
Available in hot-insert
Front panel and back panel can be randomly selected. No
matching is required.
Smart address to avoid system insertion error
PT2060/40 RELAY Relay module

RELAY module is a
programmable relay module that
can be programmed with any
status parameters (alarms(2)/ok)
of any channel. The status of all
channels can be programmed
with ladder logic. The function is
similar to PLC functions. Each
RELAY module hold up to 16
relays.
PT2060/40 RELAY Relay module
PT2060/43 R-RELAY Redundant Relay Module

R-RELAY module is a
programmable relay module that
can be programmed with any
status parameters (alarms/ok) of
any channel. The status of all
channels can be programmed
with ladder logic. The function is
similar to PLC functions. Each RRELAY module has two
independent circuits that work
independently.
PT2060/53 O-Speed Overspeed Module
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Each 3-SPEED module contains one
speed channel. Three of the 3-SPEED
module together with PT2060/43
redundant relay module and dual
PT2060/90 power supply modules
composes of a over-speed protection
system. The system takes up total four
slots.
Proximity probe & magnetic sensor
PT2060/53 Magnetic Pickup


Magnetic speed sensor is available for over-speed
measurement
1 - 255 events per revolution with a maximum full
scale range of 60000 RPM and a maximum input
frequency of 10 kHz. Minimum input frequency for
proximity transducers is 0.0167 Hz (1 RPM for 1
event/revolution) and for magnetic pickups (Speed
signal conditioning only) is 3.3 Hz
PT2060/53 O-Speed Overspeed Module with
more channels
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Two additional PROX channels on the bottom
half of the module are available
These two channels are fully compatible with
the PT2060/10 channels
Channel density of the system has been
increased
For an over-speed system, total additional of
six channels are available
PT2060/53 O-Speed Overspeed Module with
more channels
Two additional proximity channels
An over speed system
PT2060/90 POWER Power Supply Module

POWER module includes
two redundant half-height
modules. Usually, one halfheight power supply module
is sufficient for normal
operation. Power supply
redundancy can be realized
by uses both half-height
modules.
PT2060/91 SIM System Interface Module
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System configuration:
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Modbus communication:
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Connect to phase reference proximity
probe, and distribute the phase
information over the system
Rack interconnection with
communication
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Communicate with PLC/DCS; control
system reset, alarm multiply, alarm
inhibit
Dual phase references:
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Configure all the signal channels,
system parameters, communication
parameters, system, modules etc.
Modbus RTU/ Modbus TCP
System OK Relay
Storage: System Event, Alarm,
Channel tag
PT2060/96 COMM Communication Module
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COMM module is a complimentary module in
communication with Modbus. It has similar function
as the communication part of SIM. The function and
features:
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Additional digital Modbus communication
Digital communication redundancy
Optional for PT2060/98 interface
Optional for PLC/DCS communication
Optional dual phase references
PT2060/91/96 Modbus TCP
Modbus TCP Ethernet port
RJ45
Modbus RTU Serial Port
RS232
RS485
PT2060/91/96 Modbus TCP/RTU
Compare
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Each /91 or /96 has a hardware RJ45 port for Modbus TCP
communication
Either Modbus TCP or Modbus RTU can be selected. Only one
port among RJ45, RS232, RS485 can be selected in one
module
Each /91 Ethernet port can have up to 5 host. Recommend one
host per port.
Each /91 RS485/232 port can have only one host.
Ethernet has transmission distance up to 100 meters (300 feet).
RS485 has 1000 meters (3000 feet), and RS232 has 3 meters
(10 feet)
Ethernet is highly recommended for connection PT2060/98
display, or PT2060-CFG
10Mbps, IEEE802.3
PT2060/91 Modbus TCP for System Configuration
SYSTEM
INTERFACE
91 SIM
ETHERNET
PT2060-009105-A00
PT2060-CFG
RS485
NC
ARM
NO
COM
RS232
SHIELD
PT2060/91 System Configuration – Compare with
Modbus RTU
PT2060/91
SIM
PT2060-CFG
USB-RS232
Converter
PT2
060
-
009
1
07A
00
Multiple PT2060s with Modbus TCP for
PLC/DCS
PLC
OR
DCS
SYSTEM
SYSTEM
SYSTEM
SYSTEM
INTERFACE
INTERFACE
INTERFACE
INTERFACE
91 SIM
91 SIM
91 SIM
91 SIM
ETHERNET
ETHERNET
ETHERNET
ETHERNET
RS485
RS485
RS485
RS485
NC
ARM
NC
ARM
NC
ARM
NO
NO
NO
COM
ETHERNET
ETHERNET
ETHERNET
RS485
COM
COM
NC
ARM
NO
COM
RS232
RS232
RS232
RS232
SHIELD
SHIELD
SHIELD
SHIELD
RS232
RS485
RS485
PT2060-009104-AXX
switch
Multiple PT2060s for PLC/DCS –
Compare with Modbus RTU
SYSTEM
SYSTEM
SYSTEM
SYSTEM
INTERFACE
INTERFACE
INTERFACE
INTERFACE
91 SIM
91 SIM
91 SIM
91 SIM
ETHERNET
ETHERNET
ETHERNET
ETHERNET
RS485
RS485
RS485
RS485
PLC OR DCS
ETHERNET
ETHERNET
NC
ARM
NC
ARM
NO
NO
NO
COM
RS232
COM
COM
NC
ARM
NO
COM
RS485
RS232
RS232
RS232
RS232
SHIELD
SHIELD
SHIELD
SHIELD
PT2060-009108-A00
ETHERNET
RS485
NC
ARM
RS485
RS485 HUB
PT2060/98 DISP Display Module
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DISP module can be connected directly to the digital port to
display most of the static and status data. It comes with
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PT2060/98 Touch Panel
Features
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Bar graph
PCM370 for PT2060
Trend plot
Alarm list
System event list
Real time table view
Data acquisition based on alarms and/or timed triggering
SYSTEM
COMMUNICATION
96 COMM
ETHERNET
PT2060--009105-A00
A touch panel PC
 PCM370 for PT2060 software
 RS485 or Ethernet
RS485
RS232
COM
PWR
COM
PWR
SHIELD
PT2060/98 Order Consideration
PT2060/98 Touch Panel
SYSTEM
COMMUNICATION
96 COMM
ETHERNET
PT2060--009105-A00
PCM370 for PT2060
RS485
RS232
COM
PWR
COM
PWR
SHIELD
It is highly recommend to use Modbus TCP for this application!
First page -bar
ProvibTech
trend
ProvibTech
Spread sheet real time
Alarm list
PT2060/99 System Rack

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Standard 19” rack that can hold up to 48 channels or 12 signal
modules.
Mini 12” rack that can hold up to 28 channels or 7 signal
modules.
PT2060/99 mini-rack
Rack size
19"
12"
Width (inches)
19
12
Maximum signal channels
48
28
Condition monitoring slots
2
1
Power supply
2
2
SIM
y
y
PT2060-CFG System Configuration Software

CONFIG will configure all the modules in the system.
It will also configure the system parameters for
interface to up-level PLC/DCS or another rack
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Rack configuration
Module configuration
Relay configuration
Modbus/ Modbus TCP configuration
PT2060-CFG System Configuration Software feature
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Re-design with object oriented programming
Adopt ProvibTech’s own protocol for system configuration
Enhanced three level password protection
Support both Modbus RTU and Modbus TCP
PT2060-CFG System Configuration Software

Enhanced copy

Module copy
 Channel copy

Support system configuration printing and documentation
generation

System configuration, module configuration and channel
configuration export
 Selected channel export
 Factory configuration export

Support monitor status and trend printing and documentation
generation
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Alarm queue export
System queue export
Recorded status export
PT2060-CFG System Configuration Software

Print function for PT2060-CFG
Overall Record
Channel Status Record
Module Status Record
Rack Status Record
Alarm Event
System Event
PT2060-CFG System Configuration Software
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Smart logic table for engineer to easy configuration of the logic
of the system
Enhanced user interface for channel calibration
Real-time bar graph for multiple channels and for single channel
Enhanced channel security checking to assure reliable system
configuration and eliminate error
Enhanced Modbus address mapping
Factory setting restore
Enhanced help manual
PT2060-CFG System Configuration Software
PT2060-CFG System Configuration Software
PT2060-CFG System Configuration Software
PT2060-CFG System Configuration Software
PT2060-CFG System Configuration Software
PT2060-CFG System Configuration Software
How to Order PT2060

Required Modules
 PT2060/99
 PT2060/90
 PT2060/91
 PT2060-CFG

PT2060 Service
Communication
PT2060/40/43 Relay Modules
Communication
Communication
PT2060/96/91 Modbus PT2060/36 4-20mA
Minimum Requirement - 2
PT2060/90 Power Supply
How to Order – system components
Signal conditioning modules
/10 Proximity
/20 Seismic
/31 Temperature
/53 Over speed
Minimum Requirement - 3
PT2060/91 SIM
Minimum Requirement - 1
PT2060/99 Rack
PT2060 CFG System Diagram – Modbus
PT2060 CFG System Diagram – Modbus
Modbus Registers

Slot 1 Ch 1


Status
44018
Overall
30505
Status
44019
Overall
30507
Status
44020
Overall
30533
Status
44033
Overall
30535
Status
44034
30537
Status
44035
30539
Status
44036
Slot 1 Ch 3


30503
Slot 1 Ch 2


Overall
Slot 1 Ch 1


44017
Slot 1 Ch 4


Status
Slot 1 Ch 3


30501
Slot 1 Ch 2


Overall
Overall
Slot 1 Ch 4

Overall
Assignable Modbus Registers
Modbus Range Setup

Proportional Full Scale Range
 0-XXXXX
Modbus Value (vibration known)

Given:
 Modbus full scale range = 16384
 Full scale low = 0
 Full scale high = 1
If we have a vibration reading of 0.5 then...

Value to PLC = 16384 (0.5-0)/(1-0)
=16384 (0.5)/(1)
= 16384 (0.5)
= 8192
Register 30501 = 8192
ProvibTech
Modbus Value (register value known)

Overall vibration reading = (value to PLC / modbus full scale ) * vibration full scale

Given
 Modbus full scale range = 16384
 Full scale high = 1 (ips)
 Value to PLC = 8192

ProvibTech
Overall = (8192 / 16384) * 1 = 0.5 (0.5 ips)
Modbus Status Register

44017 (Slot 1 Ch1 for example)
 Bit
0
 Bit 1
 Bit 2
 Bit 3
 Bit 4
 Bit 5
 Bit 6
Ok / Not Ok
Alert
Danger
Bypass
Trip Multiply
Off
Gap Not Ok
Modbus ID

Binary coding of ID number
PT2060 Modules FAQ for sales
What is the capacity for the rack System?
 19"rack:
16slots total. The 16th slot is for power supplies, 15th is for 91, and
the 13rd & 14th are for CM. Rest 12 slots are for
10,20,30,40,43,53,96.Up to 48 channels.

12"rack:
Total 9 slots. The 9th slot is for power supplies, 8th is for 91, 7th is
for CM or /10/40. Rest 6 slots are for 10,20,30,40,43,53,96.Up to 28
channels.
PT2060 Modules FAQ for sales
Any certificates for the rack? Are the modules hot
swappable?
 CE, CSA, API670
 Yes, It is hot swappable. Except PT2060/31
PT2060 Modules FAQ for sales
For 10 module, why each Eccentricity or Speed input takes
2 channels? Why system has to be configured as
channel pairs
Eccentricity requires one prox. Input and one phase
reference.
Speed measurement takes more CPU power than others.
Each module consists of two CPUs.
PT2060 Modules FAQ for sales
For 20 module, can I use negative powered ICP sensors?
For Accelerometer, can we make for CH1 , A->A, but
CH2, A->V?
No. System works with positive voltage ICP sensor only.
No. Since channels has to be configured as pairs.
PT2060 Modules FAQ for sales
For 40 module, How the processing logic realized?
/40 is configured by PT2060-CFG software. It is a
PLC type ladder logic. We are better than
competitors with additional “NOT” logic to enable
system to configure channel redundancy. Logic
is processed by firmware.
PT2060 Modules FAQ for sales
For 43 module, how many channels are available for this
module? Can we plug it in any slots? Other functions
except over-speed protection?
 8 channels(8 DPDT relays)
 It is only for slot 4,8,12(19")or slot 4(11")
 it can run with 3 of 53 modules as an over-speed system,
or it can run with 10 or 20 modules by supply redundant
relay output.
PT2060 Modules FAQ for sales
For each 53 module, how many channels are available for
this module? Can we plug it in any slots? How about
triple redundant configuration on any channel
 Generally it is one channel for each module. But we can
add two additional PT200/10 channels for each 53
module.
 19"rack: Only slot1-3, or slot5-7, or slot 9-11.
12"rack:Only slot1-3
Redundant on any measurement parameter is similar with
/53 module
PT2060 Modules FAQ for sales
PT2060/98 Touch Panel
SYSTEM
COMMUNICATION
96 COMM
ETHERNET
PCM370 for PT2060
PT2060--009105-A00
For 98 module, what parts
are included in 98 module
ordering?
PCM370 for PT2060
software
Touch Panel (XP operation
system) with accessories
RS485
RS232
COM
PWR
COM
PWR
SHIELD
PT2060 Modules FAQ for sales
What are the differences between 91 & 96?
91 Two phase references, Modbus RTU/TCP.
System configuration port, System OK relay,
Alarms queue, System event queue
96 Modbus RTU/TCP only
PT2060 Modules FAQ for sales
For PT2060/90 power supply module, is it possible
for top-half and bottom-half be different type?
Yes. For example, top is 175-265VAC, bottom is
88-140VDC
PT2060 Modules FAQ for sales
When will PT2060/80-BK be required?
For Condition Monitoring system, PT2060/80-BK is
needed.
For any 3rd party CM system, the /80-BK is required to
supply buffered output.
Example:
PT2060&PCM360 system.
PT2060 Modules FAQ for sales
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Each 80BK has two DAQ ports, each port is for 12 CHs
+2 PHASE reference.
19"rack: Slot13 &Slot14 are for 80BK.
80BK(slot13) top port is for Slot1-Slot3;80BK(slot13)
bottom port is for Slot4-Slot6;
80BK(slot14) top port is for Slot7-Slot9; 80BK(slot14)
bottom port is for Slot10-Slot12 .
12"rack:Slot7 is for 80BK. Slot1-Slot3 is for 80BK(slot7)
top port;Slot4-Slot6 is for 80BK(slot7) bottom port
Compressor Solution - Case 1(1)
ProvibTech
Compressor Solution - Case 1(2)
Gear Box
Axial Position
Radial Vibration
Axial Position
Radial Vibration
Radial Vibration
LP
HP
Radial Vibration
MP
Radial Vibration
Turbine
Axial Position
Axial Position
Axial Position
Radial Vibration
Radial Vibration
91
Power
Supply
Transient/Dynamic
DAQ6220
10
10
10
10
10
10
10
10
1
2
3
4
5
6
7
8
PCM360 DAQ & SERVER
Power
Supply
Static
ProvibTech
9
PT2060
10
11
12
13
14
15
CO2 Compressor
16
PCM-485