Transcript Allen-Bradley Drives
Course # W 53 PowerFlex AC Drives
Presenter: John Polites - Automation Engineer Wednesday, May 3
rd
- 11:00 AM – 12:00 AM State College Room Topics of Discussion:
– PowerFlex 4 Family Overview – – – PowerFlex 7 Family Overview Family Accessories and Applications VFD Support
The Allen-Bradley Family of Drives
PowerFlex ® Family of AC Drives Two Product Class Strategy “ Architecture” Class flexibility and control system integration
• Broad range of power and performance offerings • Flexibility for simple to complex applications • High through-put, tightly integrated communication & architecture connectivity – Premier integration to Logix, NetLinx & View • Power structure robustness to address harmonics, motor effects and control system noise
Multi-network
• Package designs to maximize control panel space
Communications “Component” Class –
“4-Class”
Products
“7-Class”
Products
& set-up Common PC Tools Optimized for machine-level and stand-alone control
• Most economical Allen-Bradley offering in its power,
Designed for ease-of-use
• Simple selection, set-up, & operation • Industry-standard RS-485 communications capabilities • Industry-standard power structure features & installation options
PowerFlex “4”- Class Products PowerFlex 40 and PowerFlex 40P PowerFlex 4 PowerFlex 400
5 10 20 50
Power Rating
(HP @ 460V) 150 500
PowerFlex “7”- Class Products PowerFlex 700S PowerFlex 700 PowerFlex 70 PowerFlex 700H
5 10 20 50
Power Rating
(HP @ 460V) 200 2000
PowerFlex ® 7000 – Medium Voltage PowerFlex 7000L
200
PowerFlex 7000A PowerFlex 7000
500 1000 2000
Power Rating
(HP @ 4160V) 5000 10000
Low Voltage AC Drive Products Bulletin 1336 Plus II Bulletin 160
5 10 20 50
Power Rating
(HP @ 460V) 200 1000
PowerFlex ® 4 AC Drive - Overview
• • • • • • • • DIN rail mounting and Zero Stacking – Save installation time and space Integral keypad provides out of the box operation – No control wiring necessary Ten most common parameters grouped together – Quick and easy programming Large power and control terminals simplify wiring Control terminal diagram on inside front cover simplifies control wiring 16 page quick start guide simplifies installation Excellent torque performance, current accuracy and digital input response time minimizes the need for complex adjustments DriveExplorer™ and DriveExecutive™ software provides a simple and intuitive method for programming, monitoring and control
More product details
PowerFlex 4 AC Drive - Specifications
• • •
Input:
– 1 Phase Voltage: 100 - 120V / 200 - 240V – – 3 Phase Voltage: 200 - 240V / 380 - 480V Input Frequency: 47 to 63 Hz – – – – –
Enclosure and Ambient Temperature:
– Open Type / IP20: -10 ° to 50 ° C (14 ° - 122 ° F) – NEMA Type 1 / IP30: -10 ° with optional conduit kit to 40 ° C (14 ° - 104 ° F) – Flange/IP54/65: Heatsink: -10 to 40 ° Drive: -10 to 50 °
I/O Control :
– 24V sink or source control (DIP switch) C (14 ° C (14 ° - 104 ° F) - 122 ° F) 3 dedicated inputs for start, stop and reverse 2 programmable inputs for functions such as preset speed, jog, etc. 0 - 10V or 4 - 20mA input 1 programmable form C relay output PTC Input Compatible
PowerFlex 4 AC Drive - Specifications
• • • • • • • • • • • Drive Ratings: – – – – 115V, 1Ø, 0.2-1.1 kW (0.25-1.5 Hp) 230V, 1Ø, 0.2-2.2 kW (0.25-3 Hp) 230V, 3Ø, 0.2-3.7 kW (0.25-5 Hp) 460V, 3Ø, 0.37-3.7 kW (0.5-5 Hp) V/Hz Motor Control 0-240Hz Output Overload Rating: 150% current/1 minute, 200% current/3 sec Auto Re-Start Function Flying Start Function Slip Compensation Function Process Display Capability Integral RS-485 Communication Integral Programmer with LED Display and Speed Pot LED Indicators for FAULT/PROGRAM/RUN/DIRECTION and parameter values
PowerFlex 4 Drive Peripherals/Accessories
• • • • • • EMC line filters Line reactors Remote HIM’s – – 22-HIM-CS2 22-HIM-A3 with CopyCat Dynamic brake resistors 1769-SM2 (Compact I/O to DSI module) 22-XCOMM-DC-Base – External DSI Communication Kit for use with Rockwell Automation Core Networks (DeviceNet, ControlNet and EtherNet/IP
PowerFlex 4 AC Drive – Application Guide
•
Ideal for applications requiring simple volts per hertz control such as:
– Fans – Food processing equipment – Machine tools – Pumps – Mixers – – Conveyor equipment Packaging machinery – Wood working machinery – Automatic and overhead door equipment.
PowerFlex 4 AC Drive
•
Just released….NEW Communication Adapters
– 22-WIM-Nx Bluetooth® Wireless Interface Modules* • • 22-WIM-N1 NEMA 1 22-WIM-N4S NEMA 4 – 22-COMM-L LonWorks®* •
Releasing in 2006
– 22-COMM-B BACnet® MS/TP Adapter – 1203-USB USB AnaCANda Module * For use only with the External DSI Communication Kit
PowerFlex ® 40 AC Drive - Overview
•
Easy to Install
– – – – Quick-start guide DIN-rail mounting capability • thru 4 kW (5 HP) Large power and control terminals for easy wiring Control terminal definition labels inside of front cover •
Easy to Operate
– – “Out-of-the-box” operation Large 4-segment LED display – – – LED indication of start function & local speed pot status LED Indication of “RUN” status and direction LED indication of display units •
Easy to Program
– – –
1Ø (100-240V) 0.5 to 5 HP, 3Ø (200 – 600V) 0.5 to 15 HP
Simple “one-finger” programming & set-up Common PowerFlex features reduce “learning curve” • Common programming keys • Common PC Tools with DriveExplorer and DriveExecutive software “CopyCat” and Remote Keypad Options •
Reliable Performance
– – Excellent speed & torque performance Relay pre-charge design limits excessive inrush currents – – 6kV AC input (line) transient protection Ground fault protection during start and run conditions
PowerFlex 40 AC Drive - Specifications
• • •
Input
– 1 Phase Voltage: 100 - 120V / 200 - 240V – – 3 Phase Voltage: 200 - 240V / 380 - 480V / 460-600V Input Frequency: 47 to 63 Hz – – – – – – –
Enclosure and Ambient :
– – Open Type / IP20: -10 ° to 50 NEMA Type 1 / IP30: -10 ° ° C (14 ° to 40 ° C (14 - 122 ° ° F) - 104 ° F) with optional conduit kit – Flange/IP54/65: Heatsink:-10 to 40 ° C (14 °
I/O Control :
– 24V sink or source control - 104 ° F); Drive: -10 to 50 ° C (14 ° 3 dedicated inputs for start, stop and reverse 4 programmable inputs for functions such as preset speed, jog, etc. 0 - 10V or 4 - 20mA input (bi-polar) 1 programmable form C relay output 2 Digital opto outputs StepLogic™ functions (relays and timers) PTC input compatible - 122 ° F)
PowerFlex 40 AC Drive - Specifications
• • •
Output :
– – Frequency: 0 to 400 Hz Overload Current: 150% for 60 seconds, 200% 3 seconds
Ratings :
– 100-120V, 1Ø, 0.4-1.1 kW (0.5-1.5 Hp) – – – – 200-240V, 1Ø, 0.4-2.2 kW (0.5-3 Hp) 200-240V, 3Ø, 0.4-7.5 kW (0.5-10 Hp) 380-480V, 3Ø, 0.4-11 kW (0.5-15 Hp) 480-600V, 3Ø, 0.75-11 kW (1-15 Hp)
Motor Control :
– – – V/Hz Sensorless vector control with Autotune feature Process PID
PowerFlex 40 AC Drive – Peripherals/Accessories
• • • • •
Remote HIM’s
– 22-HIM-CS2 & 22-HIM-A3
DSI communication options
– – DeviceNet™, EtherNet/IP™, PROFIBUS™ DP, ControlNet™, Lonworks®, Compact I/O and 22-XCOMM-DC-Base 22-WIM-Nx Wireless Interface Modules • Embedded Bluetooth® technology • NEMA 1 and 4 offerings
Packaged configurations available
– – NEMA 12, 4, and 4X (IP66) 480V, 0.5-15 HP
EMC line filters and line reactors Dynamic brake resistors
PowerFlex 40 AC Drive – Application Guide
• •
Ideal for applications in the 1/2 - 15 Hp range requiring simple V/Hz control such as:
• Fans • • • • • • • • • Fans Food processing equipment Machine tools Pumps Mixers Conveyor equipment Packaging machinery Wood working machinery Automatic and overhead door equipment.
Or for applications requiring low speed torque (sensorless vector) demands such as mixers, machine tool equipment and those requiring network connectivity
PowerFlex 40 AC Drive
•
Just released….NEW Communication Adapters
– 22-WIM-Nx Bluetooth® Wireless Interface Modules • • 22-WIM-N1 NEMA 1 22-WIM-N4S NEMA 4 – 22-COMM-L LonWorks®* •
Releasing in 2006
– 22-COMM-B BACnet® MS/TP Adapter – 1203-USB USB AnaCANda Module
PowerFlex ® 40P AC Drive - Overview
• – – – – – – Features – Drive overload protection (with Power-down memory retention per NEC) – – Ramp regulation PID control StepLogic™ Flying start Encoder Pulse train feedback DriveGuard® Safe-off (optional) ½ Line Voltage operation (selectable) 7DI/2AI(4-20 mA,+/-10V),1AO,1RO (Form C),2 DO
PowerFlex 40P AC Drive - Specifications
• • •
Input:
• 3 Phase Voltage: 200 - 240V / 380 - 480V / 460-600V • Input Frequency: 47 to 63 Hz
Enclosure and Ambient :
• IP 20/Open = 50 ° C • IP 30/NEMA 1 = 40 ° C • Up to NEMA 4X* with Plate Drive & Flange Drive = 50 ° C
I/O Control :
• 24V sink or source control • • 3 dedicated inputs for start, stop and reverse 4 programmable inputs for functions such as preset speed, jog, etc. • • • • • • 0 - 10V or 4 - 20mA input (bi-polar) 1 programmable form C relay output 1 analog output (0-10V or 4 -10mA) 2 programmable opto outputs StepLogic™ functions (relays and timers) PTC input compatible
PowerFlex 40P AC Drive Panel Mount Drive for Mounting to External Heat Sink 75% reduction in enclosed heat with heatsink out the back
* with enclosure of like rating
PowerFlex 40P AC Drive - Specifications
• • •
Output :
– – Frequency: 0 to 500 Hz Overload Current: 150% for 60 seconds, 200% 3 seconds
Ratings* :
– 200-240V, 3Ø 0.4-7.5 kW (0.5-10 Hp) – – 380-480V, 3Ø 0.4-11 kW (0.5-15 Hp) 480-600V, 3Ø 0.75-11 kW (1-15 Hp)
Motor Control :
– – – – V/Hz motor control Sensorless vector motor control with Autotune features • Slip compensation or encoder trim Process PID Position Control Regulator Mode * 230V and 480V are CE Approved
PowerFlex 40P AC Drive – Peripherals/Accessories
•
Remote HIM’s
– 22-HIM-CS2 & 22-HIM-A3 •
DSI communication options
– – DeviceNet™, EtherNet/IP™, PROFIBUS™ DP, ControlNet™, LonWorks®,Compact I/O and 22-XCOMM-DC-Base 22-WIM-Nx Wireless Interface Modules • • Embedded Bluetooth® technology NEMA 1 and 4 offerings •
EMC line filters and line reactors
•
Dynamic brake resistors
Wireless Interface Module
PowerFlex 40P AC Drive – Application Guide
• Ideal for applications in the 1/2 - 15 HP range requiring either V/Hz motor control or Sensorless vector motor control with Autotune feature: • • • • Smart Conveyors Simple Indexing (Mixers, etc.) Palletizers Packaging Equipment
PowerFlex 40P AC Drive – Fibers/Textiles Application Specific Features
– – – – Fibers Firmware Features • Output Frequency up to 500Hz • • Synchronized Input Ramps Speed Ratio over Comms • Traverse and P-Jump ½ DC Bus Operation and Improved Ride Through • • Continuous output under brown out conditions Inherent breaking and ride through with the use of drives/loads in application Encoder/Pulse Train input Plate Drive – 75% reduction in enclosed Watts • Mount to external heat sink – Applications • Drafting Machines • • Ring Spinning Machines Roving Machines • • • • Carding Machines Draw/Twist machines Fiber winder control Synthetic fiber spinning machines
PowerFlex 40P AC Drive - Futures
•
Releasing in 2006
– 22-COMM-B BACnet® MS/TP Adapter – 1203-USB USB AnaCANda Module
PowerFlex ® 400 AC Drive - Overview
• • • Integral RS485 Communications Supports DSI Accessories Integral LCD Keypad • • Application Specific Features for Fans and Pumps Rated for Variable Torque Loads
Optimized for Commercial Fan and Pump Applications Stand-Alone Packaged View Fan Demo View Pump demo More product details
PowerFlex 400 AC Drive - Specifications
• • • • Ratings – 200-240V, 2.2-37 kW (3-50 Hp) – 380-480V, 2.2-100 kW (3-150 Hp) 110% Overload for 60 seconds Enclosure – IP20 / UL Open • 3-10 HP (240V AC) & 3-20 HP (480V AC) – IP30 / NEMA 1 / UL Type 1 • 3-10 HP (240V AC) & 3-20 HP (480V AC) (with optional kit) • 15-50 HP (240V AC) & 25-150 HP (480V AC) Environment – – IP20 rated for 50 ° IP30 rated for 45 ° C C
PowerFlex 400 AC Drive - Specifications
• • • • • (7) Digital inputs (24V sink/source) – (3) Semi-programmable • two wire or three wire control, hardware enable, function loss – (4) Fully programmable • preset speeds, local control, auxiliary fault, purge freq, etc.
(2) Programmable Form-C relay outputs (2) Analog outputs – 0-10V or 4-20mA (each selectable) (2) Analog inputs – (1) Isolated -10 to 10V or 4-20mA (sel.) – (1) Non-Isolated 0-10V or 4-20mA (sel.) (1) Optocoupler output Relay Outputs Analog Output Dip Switches Analog Input Dip Switches 24V DC Source/Sink Analog and Discrete Wiring RS485 Ports
PowerFlex 400 AC Drive – Peripherals/Accessories
• • • • Communications – Built-in RS-485 protocols • Modbus RTU • Siemens P1 – • Metasys® N2 DSI Communication Modules •
BlueTooth®
• DeviceNet™ • • EtherNet/IP™ PROFIBUS™ DP – • ControlNet™ • LonWorks® Relay Output Card – Provides (6) additional form A relay outputs For use on following ratings: • 15-50 HP (240V AC) • 25-150 HP (480V AC) External EMC Line Filters Packaged Configurations Available – Main Input Disconnect – 3 Contactor Full Feature Bypass with Disconnect – 3 Contactor Basic Bypass with Disconnect 3 Contactor Full Feature Bypass with Disconnect
PowerFlex 400 Drive – Application Guide
• • Applications – – Industrial Fans and Pumps Commercial HVAC Fans and Pumps – – – Cooling Towers Dust Collection Systems Clean Room Fans Selling Tools – – – Specification Guides Submittal Documents White Papers – Energy Savings and Harmonic Calculators
PowerFlex 400 AC Drive - Futures
•
Extended power range
– 350 HP (September 2006) •
Bacnet Comm Module
PowerFlex ® 70 AC Drive - Overview
• • • • • • •
Fractional through 50 HP Easy to use with large LCD display and Assisted Startup Flexibility for simple to complex applications Vector Control with FORCE™ Technology Superior connectivity to Logix, NetLinx & View Internal EMC filtering and bus inductance Variety of Dedicated Enclosure Styles
PowerFlex 70 AC Drive - Specifications
NEMA 1 (50 °C) Also IP20 Flange (50 °C) Front = NEMA1 / IP20 Backside = NEMA 4X / IP66 Backside = Indoor & Outdoor NEMA 4X (40 °C) Also NEMA 12 & IP66 (indoor only) NEMA 12 (40 °C) Also IP56 240V, ½ - 25 HP 480V, ½ - 50 HP 600V, ½ - 50 HP 240V, ½ - 25 HP 480V, ½ - 50 HP 600V, ½ - 50 HP 240V, ½ - 25 HP 480V, ½ - 50 HP 600V, ½ - 50 HP 240V, 20 – 25 HP 480V, 40 – 50 HP 600V, 40 – 50 HP
PowerFlex 70 AC Drive - Specifications
• • • • • Motor Control – Custom V/ Hz – – Sensorless Vector Vector Control with FORCE™ Technology Digital I/O –
6 inputs
• 1 jumper selectable as “Dedicated Enable” • • 24 V DC selectable sink or source 115VAC interface add-on option – 2 relay outputs - each providing a Form C dry contact set Analog I/O – 2 inputs - differential isolation (0 – 10V or 4 – 20mA) • one unipolar – • one bipolar 1 output - single ended (0 – 10V or 0 – 20mA) Encoder Feedback Option – 12V / 5V selectable – 250 kHz maximum DriveGuard™ Safe-Off Option – meets EN954-1, category 3 300%
Closed Loop Low Speed Performance 3HP Heavy Duty Application
250% 200% 150% 100% 50% 0% -2 0 2 4 6
Frequency (HZ)
8 10 12
PowerFlex 70 AC Drive – Peripherals/Accessories
• • • •
Communications
– – – – – – –
HIM’s Other Accessories
–
Encoder Feedback Interface
–
115VAC Control Interface DriveGuard ® Safe-Off Interface Internal (Light Duty) DB Resistors External (Medium Duty) DB Resistors External (Large Power) DB Resistors Line Reactors Isolation Transformers Configured Program
Packaged Configurations Available
– NEMA 1, 4/12 Indoor, 4 Outdoor – 480V, 0.5-50 HP
PowerFlex 70 AC Drive – Application Guide
• Notable Application Features – – Extremely Fast Bus Regulation and Current Limit for tripless operation of dynamic loads Reflected Wave Reduction helps protect motors from the effects of long motor cables – – – – PID and Sleep / Wake Control can eliminate the need for a stand-alone controller Droop Control for load sharing applications Fiber Features (P Jump, Traverse, Sync Speed Change) Plus many more!
PowerFlex 70 AC Drive - Futures
•
Releasing in 2006
– 20-COMM-B BACnet® MS/TP Adapter – 1203-USB USB AnaCANda Module
PowerFlex ® 700 AC Drive with Vector Control - Overview
• • •
Outstanding Performance
– Vector Control with FORCE™ Technology provides tight speed regulation and very accurate torque regulation – with or without an encoder – – – Position regulator for simple position indexing / speed profiling applications Superior connectivity to Logix, NetLinx & View Flexibility for simple to very complex applications. • TorqProve™ for lifting applications • • • Positioning/Speed Profiling Adjustable Voltage for non-motor applications Oil Well macros for Pump Jacks and Progressive Cavity Pumps (PCPs)
Easy to use
– Full Numeric HIM with LCD display – – – Assisted Start enables programming without using a manual Pull-apart I/O terminal blocks Control cassette common across all ratings
Saves Space
– Internal brake transistors and communication options, integral EMC filters and common mode cores all save panel space and wiring time – Compact, bookshelf design allows Zero Stacking ™
PowerFlex 700 AC Drive with Vector Control - Specifications
Power Ratings • 240V – 0.5 to 100 HP, 2.2 to 260A • 400V – 0.37 kW to 132 kW, 1.3 to 260A • 480V – 0.5 to 200 HP, 1.1 to 248A • 600V – 1 to 150 HP, 1.7 to 144A • 690V – 45 to 132 kW, 52 to 136A Environmental Ratings – – NEMA Type 1 (IP20): 40 o NEMA Type 0 ( IP20): 50 o C amb. (standard) C amb. (no top label) – NEMA Type 12 (IP54) Frames 5 & 6 only • Cabinet / Flange Mount & Standalone
PowerFlex 700 Drive with Vector Control - Specifications
• • • •
Motor Control
– Three control modes for any application requirement • V/Hz – • • Sensorless Vector – with or without encoder feedback Vector Control with FORCE™ Technology – with or without encoder feedback All include auto-tuning for easy start-up and best performance
Encoder Option
– 12V / 5V option available
PowerFlex 700 Vector Control with Encoder Digital I/O
– 6 inputs - choice of voltage • 24 VDC sink or source, or 115 VAC – • Dedicated Hardware Enable option 3 outputs • Relay outputs, fully programmable • 250 V AC, 30 V DC, 2 Amps
Analog I/O
– 2 inputs - differential isolation • Both are bipolar and high speed; <1 msec for torque input – 2 outputs - differential isolation • (0 - 10V or 4 - 20mA) 3.0
2.5
2.0
1.5
1.0
0.5
0.0
-2 0 2 4 6
Frequency (HZ)
8 10 12
PowerFlex 700 AC Drive – Peripherals/Accessories
• • • •
Communications HIM’s Other Accessories
–
Encoder Feedback Interface
– –
Removable cassettes Internal (Light Duty) DB Resistors
– – – –
External (Med/Large Duty) DB Resistors Line Reactors Isolation Transformers Configured Program
Packaged Configurations Available
– NEMA 1, 12 Fan & Filter – 480V, 0.5-200 HP
PowerFlex 700 AC Drive with Vector Control – Application Guide
• – – – – – The PowerFlex 700 Drive is perfect for almost any application including: – Fans & Pumps – – Extruders (Torque performance) Stamping Presses (great performance with cyclical high inertia loads) – – – Cranes & Hoists (TorqProve) Entertainment – amusement park attractions Material handling • Conveyors (Load sharing) • Vertical lifts (TorqProve and Positioning) • Palletizers (Performance, TorqProve and Positioning) Centrifuges Mixers (eccentric loads) Winders Rock crushers (high impact eccentric loads) Oil Well Pumps (pump jacks & PCP)
From simple fans to complex winders, the PowerFlex 700 Drive is perfect for almost any application!
PowerFlex 700 AC Drive with Vector Control - Application Guide
• Recent successes for the PowerFlex 700 drive include: – Crane / Hoist using TorqProve features • Vertical drop lifts at all major automotive companies – – • • Overhead cranes at several large metal and paper companies Vertical conveyors at material handling OEMs Fans & Pumps • Air handling equipment at a large Semiconductor manufacturer Stamping presses • Large stamping presses for metal fabrication several OEMs • • • Oil Well Pumps – Pump jacks at several major oil companies Winders – Wire – Plastic Film Adjustable Voltage – Vibration welding equipment for OEMs – Power Supplies for power generation company
PowerFlex 700 AC Drive with Vector Control – IP54 / UL Type 12 Frame 5 Standalone IP54 / UL Type 12 (NEMA 12)
– – –
Frame 5 &6 75 HP to 200 HP 240 V to 690 V Frame 5 Cabinet / Flange Mount Optional Disconnect Optional Door-mount HIM Fan with front access Frames 5 & 6 now available!
PowerFlex ® 700H AC Drive - Overview
• • • • • • • • • Global voltage ratings: 200 to 800 HP at 500V and 150 to 800 kW at 690V Easy-to-remove control module is common among all PowerFlex 700H power ratings Easy to use with large LCD display and Assisted Startup Flexibility for simple to complex applications Sensorless Vector with Slip Compensation and V/Hz Superior connectivity to Logix, NetLinx & View Internal EMC filtering and built in AC line reactor Standard floor standing cabinet Frames 10 and higher Internal brake transistors (Frame 9)
PowerFlex 700H AC Drive - Specifications Power Ratings (ND)
– – – – 400V • 480V 132 to 560 kW, 261 to 1030A • • 600V 200 to 900 HP, 261 to 1030A 150 to 900 HP, 170 to 820A 690V • 160 to 800 kW, 170 to 820A Frame 9 Frame 10 Environmental Ratings NEMA Type 1 (IP20) NEMA Type 12 (IP54) – Frames 10-12
PowerFlex 700H AC Drive - Specifications
• • •
Motor Control
– Two control modes for many application requirement • V/Hz • Sensorless Vector – without encoder feedback – Includes auto-tuning for easy start-up and best performance
Digital I/O
– 6 inputs - choice of voltage • 24 VDC sink or source, or 115 VAC • Dedicated Hardware Enable option – 3 outputs • Relay outputs, fully programmable • 250 V AC, 30 V DC, 2 Amps
Analog I/O
– 2 inputs - differential isolation • Both are bipolar – 2 outputs - differential isolation • (0 - 10V or 4 - 20mA)
PowerFlex 700H AC Drive Peripherals/Accessories
• • •
Communications HIM’s Other Accessories
– – – –
Door mounted HIM Frames 10 and higher Output Line Reactors Isolation Transformers Engineered Packaged Drives Program
PowerFlex 700H Drive – Application Guide
• – – – –
The PowerFlex 700H drive is perfect for many applications including:
– Fans & Pumps – – Simple Extruders Stamping Presses (great performance with cyclical high inertia loads) Conveyors Centrifuges Mixers (eccentric loads) Rock crushers (high impact eccentric loads) •
Successes for the PowerFlex 700H drive include:
– Fans • • Power plant two cooling towers of fans. Eight twenty-eight foot fans per tower each requiring 250 HP
PowerFlex 700H AC Drive - Futures
•
Releasing in April 2006
– DriveGuard™ Safe-Off feature – Control Flash though DPI
PowerFlex ® 700S AC Drive - Overview
• • • • • • • • • •
Selectable Motor Control Algorithms
– Vector Control with FORCE™ Technology – with or without an encoder , Permanent Magnet Motor, and V/Hz control
Integral Position Loop
– Point-to-Point, Direct, and Interpolated (Course to Fine) positioning, homing
User Functions (with or without DriveLogix™)
– Bit Swaps, Peak Detects, Position Watch, Switch blocks, Real – DINT conversion, Scale blocks, Logic blocks, Compare blocks, MOP, Basic Indexer, Timers blocks, Add/Subtract blocks, Multiply/Divide blocks
Feedback Loss Switchover “On the Fly” (in Speed Mode) Advanced Diagnostics
– Integral 4 Channel Trending with Event Triggering, Multiple Test Points
Inertia Adaptation -
Can increase speed regulator BW x4
Assisted Startup Routine Multiple Feedback Options
– 2nd Encoder, 2nd Encoder with DriveGuard® Safe-off, Resolver, Stegmann and Heidenhain High Resolution Feedback, Stahltronis and Temposonics SSI Linear Feedback
High Speed Data Fiber Link Option – SynchLink™ Embedded Logix Controller Option - DriveLogix5730
– Programming Memory: • 1.5 Mbytes of user program – – – – • CompactFlash for Non-Volatile program storage RSLogix5000 which also includes Motion Instruction Support Up to 16 Local Compact I/O Modules (2 banks) Embedded EtherNet/IP™ Communication option NetLinx Daughter cards Communication options
PowerFlex 700S AC Drive - Specifications
Power Ratings • 240V – 1 to 100 HP, 4.2 to 260A • 400V – 0.75 to 800 kW, 2.1 to 1450A • 480V – 1 to 1250 HP, 2.1 to 1450A • 600V – 1 to 1300 HP, 1.7 to 1180A • 690V – 45 to 1100 kW, 52 to 1180A Environmental Ratings – – NEMA Type 1 (IP20): 40 o NEMA Type 0 ( IP20): 50 o C amb. (standard) C amb. (no top label)
PowerFlex 700S AC Drive - Specifications
• • • •
Selectable Motor Control Algorithms
– Open and Closed Loop Vector – Permanent Magnet Motor – V/Hz
Output Frequency
– 0 - 400 Hz
I/O – High speed high resolution (250 µSec update)
– (3) 24V DC Digital Inputs and (3) 24V DC / 120 V AC Digital Inputs – – – (2) 24V DC Digital Outputs, (1) Form-C relay, 24Vdc/120Vac (2) Analog Inputs – 14bit Resolution, (1) Analog Input – 10bit Resolution (2) Analog Outputs – 12bit Resolution
Standards
– UL, CE, CSA, C-Tick, ATEX
PowerFlex 700S – Peripherals/Accessories
• • •
Communications HIM’s Other Accessories
– – – – – – – – –
Encoder Feedback Interface Removable cassettes Internal (Light Duty) DB Resistors External (Med. Duty) DB Resistors External (Large Power) DB Resistors Line Reactors Isolation Transformers Configured Program Auxiliary Control Power Supply
PowerFlex 700S AC Drive Application Guide
• • • • Target customers requiring precise speed, torque, or position control.
An integrated Logix/PowerFlex solution with a fully-programmable drive and reduced hardware cost for applications requiring a controller – standalone applications and small systems.
The following is a list of applications that are well-suited for the PowerFlex 700S drive: – transfer systems - winding/unwinding - belt reels – – – – feeders test stands extruders web handling - positioning - cut-to-length - material handling - electronic gearing - rolling and shaping - hoist - electronic camming - load sharing Migration path for 1336 Impact and 1336 Force products
PowerFlex ® 7000 Medium Voltage Drive
“A” Frame “C” Frame “B” Frame
Power Range
The Allen-Bradley PowerFlex 7000 Medium Voltage AC Drives, are available in power ratings from 2400 to 6600 volts, 150 to 25400 kW (200 to 34000 hp).
PowerFlex 7000 MV Drive - Overview
• • • • • • •
General purpose stand alone MV drive. Controls speed, torque, direction, starting, stopping of induction or synchronous motors Global product - IEC / NEMA / UL / CSA Focus on high reliability, ease of use, lower total cost of ownership Simple, reliable power structure Fuseless Design Low component count Inherent regeneration
“C” Frame “B” Frame “A” Frame
PowerFlex 7000 MV Drive - Specifications Power Ratings
2400 Volts 3300 Volts 4160 Volts 6600 Volts
Cooling Method Rectifier Types
Active Front End 18-Pulse 6-Pulse
A Frame
200 to 700 HP 190 to 750 kW 350 to 1250 HP 400 to 930 kW Air Cooled X X
B Frame
200 to 2000 HP 190 to 2050 kW 350 to 3500 HP 400 to 4100 kW Air Cooled X X X
Motor Types
Capable of controlling induction and Synchronous Motors
C Frame
3000 to 5000 HP 3730 to 6340 kW Liquid Cooled X X -
Duty Ratings
Normal Duty - 110% overload for one minute every ten minutes.
Used for Variable Torque applications Heavy Duty - 150% overload for one minute every ten minutes.
Used for Constant Torque applications
Software Tools Pocket PC VersaView CE
Software Tools - DriveTools SP
•
DriveExecutive
This is a full version with all the features of DriveExecutive Lite plus some additional features designed for convenience to facilitate faster and easier drive set up and maintenance.
•
DriveExecutive Lite
This is a special version with features that offer basic functionality for use with networks and controllers. Currently bundled with RSLogix 5000 and RSNetworx MD for DeviceNet •
DriveObserver
• • Can be used to monitor drives, adapters, and HIMs.
Can communicate with multiple drives.
• Designed to run alongside DriveExecutive.
Software Tools
•
DriveExplorer™
– – An intuitive, Windows Explorer-like software package for basic online programming of Allen-Bradley drive products Multiple versions: • • • DriveExplorer Full DriveExplorer Lite – Freeware.
Pocket DriveExplorer •
DriveTools™SP
– A family of software planned and designed to accommodate demanding user requirements: • • DriveExecutive™ - Online/offline drive configuration tool DriveObserver™ - Samples and plots parameter values
Available Versions
• •
Full
(9306-4EXP02ENE) for Windows 95/98/ME/NT/2000/XP
(9306-4PXP01ENE) for VersaView CE 3.0, RAC 6182 CE 3.0, and select H/PCs •
Lite
for Windows 95/98/ME/NT/2000/XP freeware and can be found at http://www.ab.com/drives/driveexplorer .
:
Offers a subset of the functionality available in the full version. The Lite version is •
Simulator
for Windows 95/98/ME/NT/2000/XP freeware and can be found at http://www.ab.com/drives/driveexplorer .
:
Simulates connection to a drive and adapter. The Simulator version is
PowerFlex “7” Class - Communications
1203-SSS RS232 DF1 20-COMM-E EtherNet/IP™ 20-COMM-C ControlNet™ (coax) 20-COMM-Q ControlNet (fiber) 20-COMM-D DeviceNet™ 20-COMM-R Remote I/O Wireless Interface Module 20-COMM-P 20-COMM-I PROFIBUS™ DP Interbus™ 20-COMM-H RS485 HVAC (Modbus RTU, Metasys™ N2, Siemens P1) 20-COMM-L LonWorks® 20-COMM-S RS485 DF1
Releasing in 2006
•1203-USB USB AnaCANda Module •20-COMM-B BACnet® MS/TP Adapter 20-XCOMM External Kit 1769-SM1 Compact I/O
PowerFlex “7” Class – HIM’s
NEMA 1 (Hand-held / Drive Mount / Bezel Mount) -A1 -A2 -A3 NEMA 4 (Remote Mount) -A5 -B1 NEMA 1 Bezel Kit -C3S -C5S
Schaedler Yesco Distribution VFD Support
• Local Central PA Support with (5) Staffed Motor Control Specialist • Product Guide Specifications & Submittal Packages • Certified VFD Startup – VFD Checklist and Reports • Onsite Training • Available Spare Parts • 24/7 Emergency Service • Online Allen-Bradley Drives Technical Support – www.ab.com/support/abdrives