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Welspun India Limited
Seizing The Emerging Global Textiles Opportunity
Welspun Group Profile
US$ 400 million, engaged in
Terry Towels
Largest Terry Towel producer in Asia
Polyester Filament Yarn
One of the largest Specialty Polyester Filament Yarn
producer In India
Polyester Buttons and Resins
Largest producer of Polyester Buttons in Asia
Cotton Yarn
One of the prominent players in India
Saw Pipes
One of the largest capacities of Saw Pipes in Asia,
outside Japan.
Strictly Private & Confidential
PAGE 2
WELSPUN INDIA LTD- Overview
Asia’s largest and world’s 4th largest Terry towel producer
Current Terry towel capacity :10,800 Tons being expanded to 23000 tons
Becoming a complete home textile player by addition of bed linen
Plant at Vapi Gujarat and Anjar, coastal Gujarat, India
Distribution network in 32 countries
Exports revenue- 94% of total revenue ( 68% to the US market)
Certification:
ISO
9002/14001 and SA 8000:2001 by M/S BVQI
Only Indian company to license life-style brand in Home Textiles
Nautica
for towels in US and Canada
Tommy
Hilfiger for Home Textiles in India
Strictly Private & Confidential
PAGE 3
Welspun – Journey
to become a Global
Home textile Player
PAGE 4
CIRCA 1994
Polyester
yarn manufacturer
Turnover
was Rs 90 Crs, Net Profit of Rs 4 Crs
Started
Towel Business
Challenges:
To
produce Towel – New Business Line
To
produce Quality Towel
To
Export Quality Towel – EOU status
To
Export Quality Towel to Knowledgeable Matured Market
Strictly Private & Confidential
PAGE 5
CIRCA 1994 – Cont…..
Emphasis
on Maximum Production
Quality
improvement at each stage of production
Product
Analysis based on Customer feed-back
Emphasis
Focus
on Volume Growth
on Sales from the maximum Outlets
Started
Business through Intermediaries – Exporters, Buying
Houses.
Strictly Private & Confidential
PAGE 6
CIRCA 1999
Produced
Exported
Quality Towels
Quality Towels
Expanded
Grew
Capacities from 2500 Tons to 7800 Tons
in Volume and Value Terms
Emerged
as largest Exporter of Towels from India
Turnover
– Rs 325 Crs – significant for Towel Co
Profit
after Tax of Rs (31.5 Crs)
Strictly Private & Confidential
PAGE 7
CIRCA 1999 - Cont…..
External
Dependence- All Business through Intermediaries
Presence
Focus
in Generic Products – Yarn and Plain Dyed Towels
on Sales rather than Marketing
Limited
Designing Efforts
Limited
Processing capabilities – right color/right shade/right
mix was a challenge
Financial
In
Crunch
nut shell Innovation was a missing Link
Strictly Private & Confidential
PAGE 8
CIRCA 2000 - Putting
heads together for a
New Beginning
PAGE 9
Strategy
Adopted
Vision to become a Truly Global Player and
communicate to all our employees
Breaking
the midriff - middle-men/agents from the business
cycle – Jettisoning Extra Baggage
Direct Relationships even at the cost of dip in sales
Decided
to invest in Product Developments and Design
Capabilities
In
Essence Adopted Innovation in entire Business Operation Product, Processes, Practices and People
Strictly Private & Confidential
PAGE 10
Innovation In Products
Paradigm
shift from USE to COLLECTION range of products
New
Value added product lines – Egyptian Cotton, Embroidery,
Supima (American Cotton), Kid Centric Towels.
Experimented
New
with different inputs like PVA fibers
Product development
–Hygro Cotton
–Zero-twist
–Subslistatic Printed
–Blister Pile Towels
Developed
new shades and floral prints that are trendy and inline
with the Fashion Industry
Strictly Private & Confidential
PAGE 11
Innovation In Processes
Process
House: Fully Atomized color mixing
Design
Innovation
Developed
new Designs by creating one of the best Home
textile designing team
Design
Studios
Design house in India - 5 people
2 designers each in US and UK
Appointed World class Designer from the Industry
Strictly Private & Confidential
PAGE 12
Innovation In Processes
Innovation in Sales and Marketing Processes
Selection
of Right Business Partners
Created
Marketing Infrastructure
Sales team in US
6000 sq. ft. exclusive showroom in New York
Distribution alliance in the US for distribution and
warehousing
Created Welspun USA - 100% subsidiary to handle
customers directly
Product Development skills complimented by Global Sales Network
Strictly Private & Confidential
PAGE 13
Innovation In Practices
Utilizing
–EDI
IT as Integrator
& RFID in Welspun USA
–Integration
with Customers
–Electronic
Coloring and Design Matching which integrates
Product Design & Development
–SAP
R/3 - Integrates Operations, Marketing and Supply
Chain
–Reverse
Auction
Strictly Private & Confidential
PAGE 14
Innovation In Practices
Market
Intelligence : Conducted Grid analysis of top
retailers with respect to:
•
•
•
•
Product range,
Fast Moving Items best selling SKUs
Profit margin expectation
Collection of Samples to understand
global developments
Strictly Private & Confidential
PAGE 15
People
Paradigm shift in Mindset from Manufacturer to Marketer.
Adequate Training in SAP enabled Production and
Operations
Appointed International Textile consultant to improve skill
sets of employees
Appointed Experienced and result oriented people from the
Industry .
Performance based Reward system
Strictly Private & Confidential
PAGE 16
YEAR 2004 - Revisited
Strictly Private & Confidential
PAGE 17
Product wise sales – in terms of % (based on ex-mill values)
60%
50%
40%
30%
20%
10%
0%
P lain Dyed
Egyptian
Co mbed
Lo o m State
P D With
YD Washed
Sheared
Embro idery
Sublistatic
To wel
ZERO
TWIST
YD with
Embro idery
Others
2001-02
49%
6%
16%
0%
12%
0%
0%
2%
14%
2002-03
42%
13%
12%
0%
14%
0%
0%
4%
14%
2003-04
34%
19%
11%
7%
5%
5%
4%
4%
11%
2001-02
2002-03
2003-04
The proportion of the value added products has increased
Strictly Private & Confidential
PAGE 18
Progress in Value Chain
Value Creation
Choose & Pick
amongst
Retailers
Direct
Export
Marketing &
Outsourcing
High end
products
Branding
Indirect
Export
‘95
2000
Strictly Private & Confidential
2003 2004 2005
Time
PAGE 19
Customer Relationship
Long standing relationship
with 12 out of 20 top
retailers in the world
Customer centric Planning
and Production mechanism
BETTERNWELT
MITSUKOSH
Strictly Private & Confidential
PAGE 20
Value Chain contribution
Retail Price
Expansion
2x
+ 13-15%
Tommy Hilfiger,
Nautica, Polo Ralph
Lauren, DKNY,
Designer Brands
Calvin Klein
Department
Stores
Specialty Stores
May&Co,
Federated,
Dillard’s
BB&B, LNT,
Kohl’s
+ 5-7%
Fashion Stores
J C Penny, Target,
Shopko
x
Mass Merchants
Wal-Mart, K Mart,
Costco
Indirect Business
Strictly Private & Confidential
2005
2004
2003
15%
12%
8%
10%
4%
3%
10%
5%
1%
15%
12%
22%
15%
33%
32%
0%
2%
8%
PAGE 21
Comparison
FY 1999 (Rs. Crs)
Particulars
FY 2005 (Rs. Crs)
325
Turnover
374
(35)
Net Profit
295
41
Market Cap.
800
-
FII Holdings
24%
2.66%
Venture Capital &
Mutual Funds
32.19%
Strictly Private & Confidential
PAGE 22
Global Opportunities
PAGE 23
Today’s Global market place
Quota phase out – An additional market of $ 1.25 bn in Towel and $ 1.75
bn in bed linen Segment alone
Shrinking supplier base released
Pillowtex - bankruptcy - $ 450 mn of towel and $ 220mn of bed linen
supply.
WPS - Chapter 11 – $ 455 mn of towels and $ 580 mn of bed linen supply.
Lucrative European market of $ 600 mn with shrinkage of supplier base.
Australian and New Zealand market of $ 50 mn –
Dropping duties – 25 to 17.5%, rendering there capacities idle
Increased domestic demand –
Few organized player in the home arena to cater to the market
Low interest rates and higher disposable income
Strictly Private & Confidential
PAGE 24
Key Differentiators
Strictly Private & Confidential
PAGE 25
Success Algorithm
Textiles has been forecasted as another BPO success story,
what Y2K did for IT , Y2K5 could do for Textile Industry
Mantra For Success as followed by Infoys P: Profitability
S: Scalability
P: Predictability
D: Dependability
Strictly Private & Confidential
PAGE 26
Vision 2005 and Beyond
Strictly Private & Confidential
PAGE 27
Innovation in 2005 and beyond
Products: Continuous Innovations in Products- Bamboo
Filaments, Hollow Yarn, Natural Towels
New Business Lines like Bed Linen
Processes: Automatic Recipe matching – Orgatex,
Automated Operations like Cut and Sew.
Practices: Patenting of New products to Create
differentiators.
People: Knowledge Management, Six Sigma and ESOPs
Strictly Private & Confidential
PAGE 28
Vision – This is what we are aiming at…………….
• Fully integrated textile company 4 Fs - from farming to
factory to fashion to foreign retailing
• Organic and inorganic initiatives to target Growth
• Preferred partner in Home Textiles for any global
initiative.
• Leader in embracing new technologies, product
innovation, market intelligence - to offer competitive endto-end solutions to our customers.
• Among top three home textile companies in the world.
• Market leader in Indian home textile market.
Strictly Private & Confidential
PAGE 29
RECOGNITIONS
National Export Award for outstanding performance from
Government of India, for the year 1996-97
Texprocil* gold trophy for outstanding export performance for
successive three years (1999-00, 2000-01 & 2001-02)
Best Global Vendor by Wal-Mart in 2002 for Terry towel
Vendor of the year , FY 2002 by Shopko Stores Inc., USA for all
its product categories
Operational Excellence Award by JC Penney Stores, USA for
Year 2003
Strictly Private & Confidential
PAGE 30
WE APPRECIATE YOUR VALUABLE TIME
PAGE 31