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United States Coal Generation Asia Pacific Partnership Brown Coal (Lignite) Best Practice Workshop Melbourne, Australia 23 - 27 June 2008 Growing World Energy Demand World Energy Consumption Today World Energy Consumption 2030 465 QBtu or 490 EJ 86% Fossil Energy Coal 25% 722 QBtu or 761 EJ 87% Fossil Energy Gas 24% Coal 27% Nuclear 6% Oil 37% Renewables 8% World today and tomorrow data from EIA AEO 2007, early release for years 2006 and 2030. U.S. Department of Energy Gas 26% Nuclear 5% Oil 33% Renewables 9% Current US Electricity Supply Mix Coal is expected to play a key role in growth of Emerging Economies 4 000 Power generation Other TE Other OECD EU27 Japan US Other DC India China 3 500 3 000 Mtoe 2 000 Coal input 2 500 1 500 1 000 500 0 2005 2030 2005 2030 Global CO2 emissions from coal: 11 GtCO2 in 2005, 19 GtCO2 in 2030 Source: IEA, World Energy Outlook 2007, Reference scenario. Age of Existing Coal-Fired Capacity in 2005 (MW) in India, China, and USA 160,000 140,000 China India US 13 2 ,8 6 2 Capacity (MW) 120,000 112 ,7 9 5 10 5 ,7 8 0 100,000 8 2 ,5 5 4 7 7 ,2 8 7 80,000 60,000 40,000 2 5 ,2 4 5 2 6 ,6 3 1 20,000 19 ,9 2 2 17 ,0 15 17 ,12 6 6 ,7 7 6 5 ,9 5 6 4 ,9 3 7 2 ,3 2 9 1,8 5 2 0 0-10 Years Old (1996-2005) 11-20 Years Old 21-30 Years Old 31-40 Years Old (1986-1995) (1976-1985) (1966-1975) Data Source: Platts UDI, 2005 41Years and Older (1965) US Coal-Fired Power Plants US Coal-Producing Region Source: Platts US Coal Production, 1949-2006 (Million Short Tons) 700 600 500 400 Lignite Bituminous Subbituminous 300 200 100 0 1950 U.S. Department of Energy 1960 1970 1980 1990 2000 2010 US Coal Production by Rank (2006) Source: EIA, International Energy US Lignite Composition • The lignite in North Dakota and Texas have a high moisture content – 20 to 40 weight percent • A low heating value – 5,000 to 7,500 British thermal units per pound [Btu/lb], on a wet basis Great River Energy Large Scale US DOE Demo Project Lignite Fuel Enhancement - applicable to power plants burning inherently high-moisture coals. Achieving higher plant efficiencies, lower operating costs, and lower emissions. Total Project funding: $25.6 million (DOE share: $11 million). Feeder Wet Coal To Boiler Baghouse Hopper Fluidized Bed 1 Cyclone 546 MWe Coal Creek Station Fluidized Bed 2 Two-Stage Fluidized Bed Lignite Dryer System using Waste Heat Underwood, ND Efficiency Improvements of CoalFired Electric Generating Units • U.S. coal fleet current operating heat rate is 10,400 Btu/kWh • Efficiency of a new power plant is largely a function of economic choice • To produce higher efficiencies, higher pressure and temperatures are required • Power plant efficiency can add value by reducing the amount of fuel used and thereby the amount of CO2 emitted Conclusions • Energy Produced by Coal Is Expected to Increase by 50% in the next 20-30 Years • Increased Efficiency of Existing & New Coal Fleet is an Imperative • Characteristics of Coal Sources Is Changing • Research Concerning Coal Drying is Critical Discussion • Questions • Comments India India India India India India India India India India India India India Extra Info • Background Materials on R&D Electricity Generation Capacity by Fuel Type in 2005 (%) China, India, and USA Operational Capacity by Fuel Type (2005) INDIA USA CHINA 0.0% 20.0% Coal 40.0% Gas Oil Hydro 60.0% Nuclear 80.0% 100.0% Others / Renew ables Country Total Capacity (MW) Coal Capacity (MW) India 116,860 67,296 USA 991,794 327,551 China 379,895 272,243 Data Source: Platts UDI, 2005 Age of Existing Coal-Fired Units in 2005 (Number of Units) in India, China, and USA 600 552 569 China Number of Units 500 India US 406 400 300 258 223 200 111 116 100 133 105 108 80 72 63 38 20 0 0-10 Years Old (1996-2005) 11-20 Years Old (1986-1995) Data Source: Platts UDI, 2005 21-30 Years Old (1976-1985) 31-40 Years Old (1966-1975) 41Years and Older (1965) Additional Slides on Great River Energy DOE Factsheet Great River Energy • Increasing Power Plant Efficiency: Lignite Fuel Enhancement – The objective of this project is to demonstrate that the moisture reduction of lignite coal will increase its value as a fuel in power plants • The project will be conducted at the Great River Energy’s Coal Creek Station in Underwood, North Dakota. – The demonstration activities will focus on using waste heat in the plant to lower the moisture content of lignite (typically about 40 percent moisture) Coal Creek Station Increasing Power Plant Efficiency: Lignite Fuel Enhancement • This technology could be applied to increase the generating capacity, efficiency, and cost-effectiveness of units that burn high-moisture coal. • Currently in the U.S., units totaling more than 100 GW installed capacity are burning coal with high moisture content. • Application of this technology could result in a reduction in the emissions from coal-fired power plants because the plants will require less coal after it is dried to produce the same amount of power. • In this project, the moisture in the lignite would be lowered by about ten percentage points. • This technology increases the efficiency of plants burning lignite and other high moisture coals.