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STANDARDS & PRODUCT SAFETY Simon Fraser University School of Engineering Science Ken Rutledge CSA International STANDARDS WHY? 2 STANDARDS PURPOSE • • • • • Product safety Compatibility Liability – fire / shock / physical – device / national / global – mfr / retail / user / etc Marketing and . . . . 3 STANDARDS BECAUSE! Someone will find a way to use your product in a way that you didn’t intend it to be used 4 STANDARDS BECAUSE! Unintended consequences when standards not used 5 STANDARDS Examples Electromagnetic Compatibility (EMC); Communications & Information Systems; Canadian Electrical Code (CEC); Building Codes & Construction Fire; Food; Business & Management Systems; Usability; Transportation, Gas, Environment, Energy; Ethics; Organics; Aging; etc, etc, 6 STANDARDS STANDARDS DEVELOPMENT • Written by consensus • Representation from: industry standards committees academics special interest groups 7 ELECTRICAL SAFETY STANDARDS • Individual standards address hazards for specific products • Complex products may also have multiple sub-standards with specific requirements unique to a product. ie: Electromedical products ‘part-2 series part-1 general requirements 50+ ‘part 2’ product-specific requirements • CSA 2500 published standards • 350+ electrical / electronic 8 ELECTRICAL SAFETY STANDARDS ELECTRICAL / ELECTRONIC industrial / commercial consumer information technology distribution electro-medical 9 ELECTRICAL SAFETY STANDARDS HARMONIZED STANDARDS • International Electrotechnical Commission - IEC • International Adoption • National Standards with differences • Global Market • Reduced compliance costs 10 ELECTRICAL SAFETY STANDARDS TYPES OF HAZARD • • • • • • fire electric shock energy physical essential performance but . . . 11 HAZARDS Standards only work when they are followed. . . 12 HAZARDS AVAILABLE CURRENT / POWER household mains branch supply: 120V, 15A nominal can deliver 30A / 2m before breaker trip up to 20kA momentary fault T-slot receptacles – 40A / 2m 13 HAZARDS TYPICAL LIMITS FOR HAZARDS Fire: Power > 15W = potential fire hazard Electric Burn: 0.45µC @ > 60V = hazardous charge Physical Burn: Metalic: 75C Polymeric: 95C Secondary hazard 14 HAZARDS TYPICAL LIMITS FOR HAZARDS SHOCK - Current > 0.5mA = reaction SHOCK - Current > 10mA = can’t let go SHOCK – Current > 0.01mA patient contact Physiology controlled by electrical impulses Conflicting impulses can cause fibrillation or arrest 15 HAZARDS ESSENTIAL PERFORMANCE (medical) • Non-critical function: - Stereo display 60db but actual o/p is 54db • Critical Function: - Ventilator delivery - Defibrillator impulse - ECG display 16 HAZARDS Lightning Strike to Outdoor Wiring 17 COMPLIANCE STRATEGIES FOR COMPLIANCE • Design compliance in to your product • • • Test before applying for evaluation Preliminary consultation Risk Management 18 COMPLIANCE STRATEGIES FOR COMPLIANCE • Separately approved components • External approved power supply • Fault protection • Redundant protection 19 CERTIFICATION PURPOSE • Independent compliance evaluation by an accredited 3rd party • • • • Required by local regulators Access to international markets On-going conformity assessment Marketing 20 CERTIFICATION PRODUCT EVALUATION • Physical examination • Testing • Normal operation • Fault conditions • Documentation • Descriptive Report for inspections • Certificate and product listing for client 21 CERTIFICATION FOLLOW-UP • • • Manufacturing Inspections Re-Examination Annual fees 22 CERTIFICATION ELECTROMAGNETIC COMPATIBILITY • • • • • Mandatory Industry Canada US FCC International Harmonized 23 INTERNATIONAL CB SCHEME • • • • • • International agreement Harmonized standards Common report format Issue local certification mark Global Market Reduced compliance costs 24 INTERNATIONAL CE MARK • European Union countries • Product specific Directives • Electronic: Low Voltage Directive • Safety and EMC • Self-Declaration 25 INTERNATIONAL WEEE DIRECTIVE • Waste Electrical and Electronic Equipment • • • • • EU Member countries Landfill content Producer responsible for recycling costs Manufacture with ‘friendly’ materials Will become CE Mark requirement 26 STANDARDS PURPOSE • • • • SAFETY COMPATIBILITY LIABILITY MARKETING and . . . . 27 ELECTRICAL SAFETY COMPLIANCE You know they’re out there . . . 28 STANDARDS AND PRODUCT SAFETY Thank You 29