Transcript Document

Development of Nuclear CM
Information Technology (IT) Systems
Kent Freeland
PowerKnowledge
Boston, USA
CMBG XIX
Chicago 2012
Balio Dinev
David Holding Company
Vienna, Austria
PowerKnowledge
Nuclear Power
Engineering and Technology
Industry Partner
Teamcenter PLM Nuclear
Mr. Kent Freeland is Chief Technology Officer for PowerKnowledge Corporation,
and is also the CM and IT Consultant to the Belene NPP project for
WorleyParsons. A US Navy and NPP operator and information technologist, Mr.
Freeland was a founding designer and project manager for Indus (Ventyx)
Passport, and has participated in several Nuclear Design Basis Reconstitution
projects in USA and worldwide. Serves as a diplomatic consultant and subject
expert for the International Atomic Energy Agency (IAEA). Utility and user
designer for the Siemens Teamcenter PLM Nuclear solution.
Mr. Balio Dinev is the CEO of David Holding (DH) Company. In addition to
developing the Archimed GSR3 eDMS and Process Control system for the
Belene NPP, DH developed the Teamcenter PLM Nuclear Enterprise CM/MRO
solution together with Siemens PLM in Vienna, Austria. DH also developed the
IAEA Nuclear Knowledge Management (NKM) portal solution offered to
member states for providing a knowledge management and information
capture/transfer solution to new and existing nuclear states.
The Digital NPP … Key to
100% Reliable Configuration
Management
Objectives
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Follow the regulatory milestones
Apply a phased approach, follow the needs, have efficient investment
Now to approach IT challenges form the beginning of the project
How to Fit new IT systems to existing CM and Design Basis tools
Why to deploy a Plant Lifecycle Management (PLM)-based system
Using a "Rapid Deployment" CM/Design Control and Document software
solutions for new-build NPP's
 Getting your CM/MRO systems to work with Design Creation and 3D "Digital
NPP" platforms (Intergraph SPF, Bentley, AVEVA, NX, etc.)
 Fitting CM technology to support the Integrated Management System (IMS)
 How to integrate Nuclear Knowledge Management (NKM)
 CMBG 2010 and 2011 discussions saw a step increase in utility interest
for utilizing digital design creation and engineering control systems. In
addition, the EPRI Adavnced Nuclear Technology (ANT) program has
described the concept of the “Digital NPP” as a tool for improving the
quality and durability of design informtion and the NPP design basis.
 CM software and IT solutions play an increasing important role in
meeting commitments for Nuclear Power safety and viability. These
are technology and IT decisions for nuclear CM and MRO systems that
were based on the IAEA TECDOC-1651, “Information Technology for
Nuclear Power Plant Configuration Management“
 This workshop is presented in the context of the Belene NPP project in
Belene, Republic of Bulgaria, where an integrated, end-to-end design
creation, document and engineering process control, and CM/MRO
publishing system was in the prototype stage in preparation for
construction to commence prior to project suspension in March 2012.
CM Process Flow for Belene NPP Configuration Management and MRO/ERP
CREATE
REVIEW & APPROVE
PUBLISH, REVIEW AND RE-USE
MRO/Work Mgmt
MR/Parts Issue
Configuration Control
Knowledge
Management
Portal
Intergraph SPF
Bentley PDS/eB
AVEVA
EPC & Vendor
Source Data
Engineering/3D
Design Review
Construction
Materials Qualification
Procurement
Turnover
Meta Data and
XML Data
Dictionaries
MEL
Docs
Reqt
s
PLM
Parent Corporate
ERP/Accounting
Archimed GSR3
Engineering Content
& Pre-Construction
Management
PLM
Siemens PLM
TeamCenter
Nuclear
PLM
SAP R3
ORACLE
1C
eDR Engineering
Design Review
3D CADD
Design
3D Render
100%
Data and
Business Models
Design
Creation Data
% NPP Staff
utilizing
0%
IAEA NG-G-3.1
New NPP
Milestones
Belene NPP - Nuclear Software Solution Map
Integrated Vertical Growth for Nuclear Design, Construction & Operations
Ready for Commitment to Nuclear Power
Ready to Invite Bids for First NPP
Basic Document Management technology package for focused on
technical, non-nuclear and nuclear deployment applications. Ideal
for administrative, legal, governmental, business and technical
enterprises.
Available as thin-client (browser-based) and
traditional thick client MS-Windows-based per-seat product.
Archimed e-DOCS Suite plus e-Process Nuclear Design Control for
nuclear power plants empower the process management during
plant operation, preventing accidents and reducing risks
following the requirements of I AEA GSR3 safety standard .
Capturing and relating the nuclear related content to a flexible
and extensible knowledge networks, Archimed Knowledge
Management & Distribution preserve the critical nuclear power
engineering and operation knowledge and ensures trusted
foundation for efficient training to the existing and future
engineering staff – both for existing and to be built nuclear power
stations.
Ready to Commission and Operate First NPP
Adding the powerful GIS module for asset, document and data
geo referencing, this configuration helps the asset and facility
managers to plan, track and manage efficiently the critical
information trough the entire plant lifecycle, yet not loosing
insight about initial design basis and configuration changes.
SIEMENS Teamcenter adds full Configuration Management and
PLM plant lifecycle infrastructure support in a cost-effective
deployment, and also provides “end-to-end” engineering change
management and versioning publish capability. May be codeployed with existing/legacy MRO and ERP systems; compatible
with leading ERP systems. Includes Construction & Design Suite
Archimed
e-DOCS
Engineering
Design
Review
Archimed
e-DOCS
e-Process
GSR3
Archimed
e-DOCS
Knowledge
Management
Archimed
e-DOCS
GIS AM/GM
Requirements
management
Knowledge
Distribution
Archimed
Document capture, review and distribution
Archimed
Process control & Requirements management
Archimed
Knowledge Management & Distribution
Archimed
Asset Management
and Facilities Management
Document centric Departmental Solutions
Archimed
Export WEB
service
Complete world-class Nuclear Configuration and Asset
Management Functionality and Industry/INPO/IAEA recognized
Nuclear Power business model combined with PLM plant lifecycle
support infrastructure. Maintenance, repair and overhaul
automation based on configuration management (CM).
Data integration hub to Teamcenter PLM Nuclear. Live import
of CAD data from various sources , incl. Intergraph, Bentley
Systems, Autodesk, SIEMENS , etc. Live export of BOM’s to
various ERP solutions, incl. SAP, Oracle, etc. ISO-15926 and
metadata-based taxonomy.
Repro
Graphics
Raster 2
Vector
(Third party)
CAD
Import
Utilities
SIEMENS Teamcenter Nuclear Engineering
Configuration & engineering
change management
Teamcent
erNuclear
CM/ECM
Teamcent
er Nuclear
CM/ECM
Teamcenter
Nuclear
MRO
Teamcenter
Nuclear
Integrator
ERP
Export
Utilities
SIEMENS Teamcenter Nuclear Operations
Maintenance, Repair and
Overhaul based on CM
SIEMENS Teamcenter Nuclear Integrator
“Live” data import/export WEB services
Data centric Enterprise Solutions
Archimed Knowledge capture engine
information to knowledge trough context insight
Information
Information
Information
Information
Information
1. Knowledge related content
is structured from any
source, any activity.
Knowledge
Operating Factors
Knowledge
Margin and Stress
Knowledge
ALARA
Knowledge
Component
Lifecycle
Knowledge
Safe Shutdown
Knowledge
Design Basis
Knowledge
Parts Qualification
2. “Knowledge Master” team
review, distil and assemble
the Raw Knowledge relations
network
3. The particular knowledge
domains are associated to
the particular NPP skill
requirements
Archimed knowledge cell relational model
OTHER OPERATORS INCLUDE:
Implication
SYMPTOM
Impact
CAUSE
Information
REASON
SOLUTION
Prevention
Problem
Issues
Contributors
Reason/Cause
Indicators
Co-occurrence and
Dependency
Limits and Margins
Constants and Environment
The NKM system uses “PROBLEM” and “IMPACT” as the infrastructure and medium of exchange, permitting
sharing of domains and assignment of metadata to events, issues or problems, including probability of fit, crossreference to other domains.
Impacts may be very high-level and general or follow a specific requirement, knowledge event or experience,
and may be assigned cardinality and hierarchy, if appropriate. Domains may have multiple “PROBLEM” items
(and will).
Archimed sample knowledge workflow example
Knowledge
Safe Shutdown
The Validation and Confirmation Process is similar to
classical nuclear “Root-Cause Analysis” and follows
the same general process of additional and cosymptoms, failure isolation and common-cause
analysis, and collateral or “cascade” effects to refine
equipment and system risk space, reduce peripheral
impacts and improve statistical confidence level.
PROBLEM: Fuel Leakage
IMPACT/REASON
IMPACT/REASON
PROBLEM: High Radiation
IMPACT/REASON
PROBLEM: Loss of Cooling
IMPACT/REASON
PROBLEM: Exceed
Technical Specification
or LCO
Safe Shutdown
Event
Reasons/Problems
Equipment/System
Probability of Occurrence
Cross-Reference Domains
Constants/Environment
IMPACT/REASON
INFO
PROBLEM
SYMPTOM
SYMPTOM
SYMPTOM
Sample knowledge content front-end
http://www.archimed-nkm.com/
Document centric to data centric evolution
Phase 1 – Document centric EDM
Phase 1 – Data centric IMS
Product: Archimed e-DMS/KM
Product: SIEMENS Teamcenter NE
Documents
Design Basis Requirements
Attributes
Regulatory Requirements
Records
Equipment items/attributes
Knowledge networks
Relation editor/browser
Organization
Project management/SCM
Engineering Design Review
CM/ECO/MRO
Engineering data management
Knowledge foundation
XML
EXPORT
SERVICE
Reporting & analysis
Workflow management
XML WEB services
SIEMENS PLM Software Partner
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PLM capabilities by NPP lifecycle phases
Requirements
Simulation
Maintenance
Planning
Project Management
Reporting, Document Management
SRM
Configuration
Management,
Change Management
CAD and Visualization
Document management
SIEMENS PLM Software Partner
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Sample demo links:
Bulk document capture automation, KKS coded MEL structure in Archimed d-DMS (a Teamcenter
NE front end tool): Page: http://www.david-holding.com/document-a-process-management
AVI link: http://www.screencast.com/t/mGAztjAz
Archimed e-DMS pages: http://www.david-holding.com/archimed-eprocess
Archimed Knowledge Management Portal: http://www.archimed-nkm.com/
3D Containment Building PLM Data Model, SIEMENS NX CAD inside Teamcenter NE:
Download link Dropbox (20 MB), Click Download button upper right on the Dropbox screen:
https://www.dropbox.com/s/3ql3juh5d1jclxk/Nuclear_Power_Plant_101.pdf
Teamcenter NE PLM pages:http://www.david-holding.com/teamcenter-npp
Teamcenter NE Sample CM/ECO process page:
http://www.david-holding.com/teamcenter-npp/sample-screenshots
Teamcenter sample CM/ECO process movie:
http://www.screencast.com/users/SpaceCad_Ltd/folders/Teamcenter/media/8e230c4d-c915-4cc087c8-566a5d49ba04
SIEMENS PLM Software Partner
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Our approach at Belene NPP:
• Follow regulatory milestones
• Start with EDM for initial document and record management, just
prevent anarchy
• Manage the records and document according to IAEA GS R#
• Prepare the knowledge map related to the skill requirements
• Appoint internal Knowledge Master’s team
• Motivate the knowledge masters to transform structured info to a
specific knowledge network
• Prepare for data centric enterprise PLM solution
• Plan the data model, prepare the items and their attributes maps
• Prepare data migration plan
• Start building the plant (if new) ….
• Start PLM implementation, cross fingers …
SIEMENS PLM Software Partner
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Thank you …
www.david-holding.com
SIEMENS PLM Software Partner
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