EVALUATION OF DEP’s MeshWorks/SCULPTOR FOR HEX …
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Autoline Industries USA
Autoline Industries Indiana ,LLC.
Honda Jack Assembly Review
December 14, 2007
copyright © 2007 by Detroit Engineered Products. All right reserved
Agenda
Introductions
Autoline Industries Presentation
Plant Tour
Ridgeline Jack Assembly Cell
General Business Discussion
Delivery Audit Visit Form
Component part status
Transfer of P.O.s to Autoline
Future payments to Autoline
Next Program Opportunity
copyright © 2007 by Detroit Engineered Products. All right reserved
Autoline Overview
copyright © 2007 by Detroit Engineered Products. All right reserved
Company Overview
Autoline Industries, USA is a United States based Tier One metal components
supplier.
The Autoline Industries Indiana, LLC. Jack Assembly business is the result of the
acquisition of the Butler, Indiana based business from Dura Automotive Systems.
The parent company Autoline Industries is a medium sized engineering and auto
ancillary company, supplying sheet metal components, assemblies, sub
assemblies and tubular assemblies like silencers and exhaust systems to the
Indian auto industry, with plants located in India in addition to the Butler, Indiana
location.
copyright © 2007 by Detroit Engineered Products. All right reserved
Autoline India Plants
Autoline has three plants in India located near Pune, India
– Kudalwadi, Chakan and Bhosari
Pune, India
Bhosari
Kudalwadi
Chakan
copyright © 2007 by Detroit Engineered Products. All right reserved
Butler Indiana Site
Address :
100 Commerce Street
Butler, IN 46721
Tel.: (260) 868-2147
Fax: (260) 868-5718
Main products :
Auto/Lt. Truck Jacks
Jack Tools
Production processes:
Area :
Stamping
Welding
Spinning
Painting
Assembly
Cold Heading
Offices :
Production :
Total:
11,200 sq. ft.
128,883 sq. ft.
140,083 sq. ft.
copyright © 2007 by Detroit Engineered Products. All right reserved
Plant History
Started in 1946, in a garage in Spencerville, IN, as
Universal Tool & Stamping
Operations moved to Butler, Indiana in 1950
Evolved from Single Hit Dies to Progressive Dies in 1960's
Product Evolved from Bumper Jacks to Scissors Jacks
Acme Metals Purchased Operations in early 90's
Dura Automotive Systems, Inc. bought the company in March
1998
Bottle Jack Production Located Here From Ausco in 2003
Autoline purchased operation in December 2007
copyright © 2007 by Detroit Engineered Products. All right reserved
Strategic Location
150 Mile
Radius
Butler Indiana Site
Customer Site
copyright © 2007 by Detroit Engineered Products. All right reserved
Organization
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Organization
PLANT MANAGER
Nancy Hulen
ADMINISTRATIVE
COORDINATOR
Angie Moreno
MANUFACTURING MGR
Cindy Smith
QA/MGR QS9000 QMR
Mike Snyder
Material Planner
Mindy Meyer
Shipping Supervisor
Lindy Richter
MFG ENG MGR
Don Johnson
TOOLROOM SPVSR
Mike Mayer
QUALITY ENG
Penny Slone
MFG ENGINNER
Geoff Newman
MAINT. SPVSR
Dave Cannady
QUALITY ENG
Juliann Laudick
ENGINEERING TECH
Melody Williams
PROD SPVSR
1ST SHIFT
Deb Whitaker
ISO 14001 EMR
PLANT FACILITIES ENG
Andy Fox
PROD SPVSR
1ST SHIFT
Gregg Lillemon
QUALITY TECH II
Chris Balogh
PLANT CONTROLLER
Carlene Budd
HR ADMINISTRATOR
Lauren Mettert
copyright © 2007 by Detroit Engineered Products. All right reserved
Plant Performance
copyright © 2007 by Detroit Engineered Products. All right reserved
Total Sales
4,000
3,500
3,000
(in thousands)
2,500
2,000
1,500
1,000
500
Jan
Jan
Feb
Feb
Mar
Mar
Apr
Apr
May
May
Jun
Jul
Prior Year
Actual
Jun
Jul
Aug
AOP
Sep
Oct
Nov
Dec
Forecast
Aug
Sep
Oct
Nov
Dec
Total
Actual
2,066
2,400
2,895
2,106
2,359
2,697
1,254
2,596
2,219
2,579
-
-
23,170
AOP
1,740
2,400
2,906
2,041
2,350
2,593
-
-
-
-
-
-
14,031
Act/Fcst
2,066
2,400
2,895
2,106
2,359
2,697
1,254
2,596
2,219
2,579
2,094
1,885
27,149
Prior Year
2,779
3,038
3,558
2,715
2,483
3,340
1,486
2,840
3,199
2,601
2,500
2,699
33,237
copyright © 2007 by Detroit Engineered Products. All right reserved
On Time Shipments
105.0
100.0
Percent
95.0
90.0
85.0
80.0
75.0
Jan
Feb
Mar
Apr
May
Jun
Prior Year
Jan
Actual
Feb
Mar
Apr
May
Jun
Jul
Actual
Jul
Aug
Sep
Oct
Nov
Dec
AOP
Aug
Sep
Oct
Nov
Dec
Avg.
100.0
99.8
100.0
99.8
99.7
99.7
100.0
100.0
100.0
100.0
-
-
99.9
99.0
99.0
99.0
99.0
99.0
99.0
99.0
99.0
99.0
99.0
99.0
99.0
99.0
Act/Fcst
100.0
99.8
100.0
99.8
99.7
99.7
100.0
100.0
100.0
100.0
-
-
Prior Year
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
AOP
100.0
copyright © 2007 by Detroit Engineered Products. All right reserved
PPM Performance
50.0
45.0
40.0
35.0
PPM
30.0
25.0
20.0
15.0
10.0
5.0
Jan
Feb
Mar
Apr
May
Jun
Prior Year
Jan
Actual
Feb
Mar
Apr
May
Jun
Jul
Actual
Jul
Aug
Sep
Oct
Nov
Dec
AOP
Aug
Sep
Oct
Nov
Dec
Avg.
-
3.0
2.4
6.4
2.7
-
5.2
-
10.2
-
-
-
2.8
AOP
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
Prior Year
17.4
1.8
4.9
6.3
44.0
21.1
-
5.2
-
-
5.6
-
9.0
copyright © 2007 by Detroit Engineered Products. All right reserved
Customer Base
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Customers
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Customer Mix
Other
Ford
Honda
Nissan
General
Motors
copyright © 2007 by Detroit Engineered Products. All right reserved
Product Overview
copyright © 2007 by Detroit Engineered Products. All right reserved
Jacks with Patented Designs Applied
Matrix Illustrates Jack Part Numbers and Corresponding Programs with
Dura Patented Items Incorporated into Design
5,356,117-Hollow Trunion
Part Numbers
Programs
97031AB05B
Subaru 21Z (Outback)
97031AG07A
Subaru 00X
97031AG04A
Subaru 21Z (Legacy)
5F93-17085-AD
Ford D219, D258, D333
89310-SDA-A110-M1
Honda GQ, UA
4R33-17080-AA
Auto Alliance S197
4,986,802-Planetary Gear Box
Part Numbers
Programs
25754168
GMT 610 (Heavy Duty)
05939822L
AM General-HMMV
5,135,201-Lift Cap Design
Part Numbers
Programs
5F93-17085-AD
Ford D219, D258, D333
5,110,091-Gear Teeth Design
Part Numbers
Programs
97031AB05B
Subaru 21Z (Outback)
97031AG07A
Subaru 00X
97031AG04A
Subaru 21Z (Legacy)
5F93-17085-AD
Ford D219, D258, D333
15145896
GMT265
25754167
GMT610 (light duty)
25769878
GMX222
25755150
Cad Limo
89310-SDA-A110-M1
Honda GQ, UA
3M81-17080-AA
96802619
4R33-17080-AA
99550-8J010
Auto Alliance J56J/E
Daewoo C100
Auto Alliance S197
Nissan L42A, TK, XX
5,664,762-Bottle Jack
Part Numbers
Programs
89310-SJC-A100
Honda Ridgeline
5,325,743-Ratchet Wrench
Part Numbers
Programs
F2VC-17085-CA
Ford FN145 Limo
05939822L
AM General-HMMV
copyright © 2007 by Detroit Engineered Products. All right reserved
Scissor Jack Stored in Rim
•
•
•
FEATURE ALLOWS JACK TO BE
STORED INSIDE RIM
SCREW AND NUT
INTERSECTION TOWARDS
CENTER OF JACK
KEEPS SCREW FROM
PROTRUDING PAST END OF
JACK UNTIL JACK PAST HALF
RAISED POSITION
STANDARD JACK
copyright © 2007 by Detroit Engineered Products. All right reserved
Scissor Jack Patented Torque Reducer
•
•
PLANETARY GEAR
USED TO REDUCE
OPERATING
TORQUE
USED IN HEAVY
DUTY
APPLICATIONS
(OVER 2000 Kg)
copyright © 2007 by Detroit Engineered Products. All right reserved
Bottle Jack
Three Rated Capacity Jacks
6000 lbs.
4000 lbs.
3300 lbs.
•Aluminum Housing Reduces
Weight of Jack Compared to
Competitor
•4000 and 6000 Series Not Being
Produced/Equipment in Storage
copyright © 2007 by Detroit Engineered Products. All right reserved
Test Capabilities
•
•
•
•
Vehicle and Bench Testing
Environmental Testing
Corrosion Test Chambers
Slope Testing & System
Testing/Analysis
Component Performance Analysis
Slopes
Durability
Ulitimate
Strength
Butler
6 & 8 Deg
?
?
copyright © 2007 by Detroit Engineered Products. All right reserved
Sales Targets
copyright © 2007 by Detroit Engineered Products. All right reserved
Sales Targets
Utilize the synergies available with Autoline Industries to position us
as a market leading supplier
Leverage the strategic location of the Butler facility and intellectual
property portfolio to expand business opportunities with the current
customer base.
Expand our product portfolio with automotive OEMs and Tiers
Expand our product portfolio outside automotive business
copyright © 2007 by Detroit Engineered Products. All right reserved
Autoline Advantages
copyright © 2007 by Detroit Engineered Products. All right reserved
Advantages
• Global footprint of Autoline allows for multiple location assembly.
• Established lean manufacturing supplier.
• Extensive intellectual property portfolio.
• Proprietary product development software that reduces
development time.
• Financially stable company.
copyright © 2007 by Detroit Engineered Products. All right reserved
Plant Tour
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Plant Layout
copyright © 2007 by Detroit Engineered Products. All right reserved