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Does following aspects Bother you or of Concern to YOU ?
 Increasing Energy Cost
 Pressure on Profit Margins due to High Competition & High Production Cost
 Unaware of the losses & potential for energy cost reduction in your plant
 Finding & Implementation of Cost Reduction measures as a regular activity
 Training & knowledge level of Plant Personnel on Electrical Energy Efficiency
 Taking Initiative & Building Team Effort for Energy Cost Reduction
 Managing Equipment specifications and their History Cards
 Relying on external energy audits only
 Wants to verify saving potential by energy efficient equipments/controls
 Looking for a tool to quantify saving potential & implementation of
energy conservation idea
 Equipment selection criteria so as to ensure high efficiency on operation
for utilities like pump
 Want to establish proper Energy Monitoring approach to know & control
Energy Consumption at various Feeders/DBs
Also, for EFFECTIVE Energy Cost Minimization it is required to
ANSWER 100s of questions, such as:

Whether pressure drop has been quantified the in compressed air network ?

Whether no-load current & no-load power have been measured for the motors after
rewinding ?

What are the electrical system losses in my plant ?

Do we monitor SEGR of our D.G. Sets ?

Are our Pumps operating at optimum parameters ?

Whether our Lighting is energy efficient ?
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Do we keep quantifying the losses due to compressed air leakages ?

Whether our transformers are optimally loaded ?
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Do we know the loading of the motors and their operating cost per annum ?

Do we measure PF at major load ends & place capacitors accordingly ?
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Do we know Pattern of our Maximum Demand, PF in a year ?

Are we paying penalties on Maximum Demand or consuming MD less than 75%of
Contract Demand ?
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Do we track energy consumption at various equipments in the plant Effectively ?
See-UtiSave Offers
Modules
Motors
Compressors
Pumps
Fans & Blowers
Refrigeration & AC
Cooling towers
Lighting
DG. set
Transformers,
PF improvement &
Energy Monitoring
Elaborate subject
knowledge of EE &
Proven Pathway for Energy
Conservation for all the
modules
Implemented Case-Studies
Functional Help: Simplified
Test Methods, Transparent
Formulae & Calculations,
Input forms to ensure
correct & complete data
collection, Instruments
Required
Output you Get
Performance evaluation Of the
equipments, Operational Efficiency,
SEC, Comparison with Benchmark
Quantified Losses
Applicable energy conservation
Options. Potential for Energy
Conservation. Savings in kWh & Rs
Techno-Economic Feasibility, Payback Period, Life Cycle Costing,
Merits & De-Merits of Various EC
Options
Monitoring Energy Performance &
Savings after Implementing ECM
Summarization of ECM for
Management Reporting
Additional Benefits
Complete Equipment
Specifications at one place,
feeder, DB, DG & Capacitors
details
Monitor Specific Energy
Consumption
At SEB. Meter, feeders, DBs
& DGs as compared to
Benchmark
Technical help
On Each equipment
Energy efficient
Equipment Vendors list
And a lot
more
Approach in See-UtiSave
SEE-Tech Solutions Pvt. Ltd.
As BEE explain: You as Energy Manager
Focal point of all the activities pertaining to
energy management in the organization
Provide information to BEE & Designated
Agency of the respective states as
demanded in the Act
Establish an energy
conservation cell
Prepare Annual Activity Plan
Establish/participate in
information exchange with other
energy managers of the same \
sector through association.
Co-ordinate implementation of
energy audit/efficiency
improvement projects through
external agencies
Develop & manage training
program for energy efficiency
at operating levels
Develop integrated system
of energy efficiency and
environmental improvement
Initiate activities to improve monitoring &
process control to reduce energy costs
That means…...
 Sustained energy conservation efforts
 Plant energy usage needs to be evaluated on regular & continual basis
 Ensure energy efficient working of the factory at equipment, utility, process
& plant level
 Continual improvement in establishment’s energy performance levels
A strategic approach to accomplish this would involve:

Creation and maintenance of a detailed database from equipment design
specification to the operating parameters;

Create Benchmarks & Monitor Energy Consumption with reference to it;

Facilitate Identification of Energy Conservation Opportunities on a continual basis;


Facilitate evaluation of Techno-Economic Feasibility of these Opportunities;
Facilitate Implementation of the Measures; Monitoring, Verification & Reporting the
Savings.
Knowledge based software solutions…. Facilitates you….
What See-UtiSave can do for you? – its
Features
Plant Data & Energy Monitoring:
1. Lists the ongoing energy consumption: Electricity & all types of fuels, Energy Guzzlers, Incorporate
applicable electricity tariff – initializing energy management
2. Plant particulars: Section name & process – knowing where energy is being consumed & why
3. DG sets: monitors fuel consumption versus KWhr generated – Ensures DG set performance
4. Shift wise/Daily recording of KWhr, KVARh; Computes shift wise Power Factor – Timely execution of
corrective action so as to ensure highest PF (0.99 to 1)
5. Electrical network (consisting various feeders & DBs) and provides monitoring of energy consumption versus
production/output at SEB/Feeder/DB level – Results in to plant / process or equipment wise energy
monitoring, norms fixation & targeting
6. Monthly Electricity Consumption Data (Maximum Demand, Billing Demand, Power Factor, KWhr
Consumption, Demand Charges, KWhr Charges, Monthly Bill) – Bill analysis
7. Report generation for daily & monthly PF, KWhr & KVARh – Energy Monitoring
8. Frequency Distribution & Regression Analysis for energy consumption & production/output at
SEB/Feeder/DB level – Energy Monitoring, Norms Fixation & Targeting
9. Graphical representation of KWhr, MD, PF, KWhr Charges, MD Charges & Total Bill for a given year or
period – Bill analysis
10. Case studies on how to go about Energy Monitoring, Norms Fixation & Targeting
“Knowing how much we are consuming where” is first step towards energy conservation”
What See-UtiSave can do for you? – its
Features
Power Factor Improvement & Demand
Management:
1. Calculations for Capacitor (KVAR) requirement for desired PF improvement, Reduction in
demand charges, % Reduction in I2R losses
2. Payback period calculation for installing capacitors & Recommendations for improving PF
3. Guidelines on Capacitor Selection & Maintenance
4. Guidelines for allocating KVAR on each steps of APFC – when there is APFC billing PF
should be maintained at 1.
5. Where should I put my capacitors? How line losses & cable sizing get affected?
6. Demand Management – how to go about it?
7. Application of demand controllers
8. Is my Contract Demand all right?
9. Utilizing tariff pattern in best possible manner
10. Lots of Case Studies
11. Capacitor - Conditioning Monitoring
More we save, more we come to know that still more we can save
What See-UtiSave can do for you? – its
Features
Induction Motors:
1.
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8.
Incorporate Installed Motor Specifications, Choose Motors with design data for Motor Load Analysis –
Gear-up for Motor Load Analysis.
Log measured V, A, PF & KW; thus compute Motor Loading (%), Losses (KW), Efficiency, Annual KWhr
consumption & Operating Cost – Motors are power hungry, now we know size of their stomach and
look for their diet-plan.
Evaluate for Energy Conservation Options (Delta to Star Conversion, Automatic Star/Delta Controller,
Replacement by smaller rating Standard/Energy Efficient Motor : Life Cycle Costing, Installing Flat-belt
drive, Energy Saver/Soft-Starter etc.) & the Saving Potential with Payback Period – Which energy
conservation measure will work how, which one is best for which motor?
KVAR requirement for Power Factor Improvement at Load End – Its better.
Date &/or Section wise display of Motor Load Analysis – Monitor Motor Performance
Maintenance record keeping, Monitoring of No-load Current (A) & No-load Power (KW), Graphical
display of Variation in Motor Current (A) & Power Drawn (KW) with Time – Rewind or Replace on this
burnout?
Motor Search – know your motors by your identification criteria.
Case Studies, Glossary, Technical help, Motor Selection – Knowledgebase for energy efficiency.
We are shy of capital cost & keep loosing huge on operating cost, will we base our decisions on
total cost?
What See-UtiSave can do for you? – its
Features
Compressors & Compressed Air Systems :
1.
Incorporate Compressor & pressure vessel specifications – Prerequisite.
2.
Periodically carryout Performance Evaluation by Free Air Delivery (FAD) Test & Leakage Test
– Routine testing is essential to ensure their performance.
3.
Test Output in terms of FAD in m3/Min, Volumetric Efficiency, Power Consumption in KW / 100
SCFM, Leakage in m3/Min, Leakage loss in Rs/Annum – Compare with others & their own
original performance and take remedial actions.
4.
Review pressure settings/requirement – Minimize them, should there be two lines HP & LP?
Can compressed air applications be substituted by direct electrical operation? Systems
should be Centralized or De-centralized?
5.
Calculating Pressure drop in pipelines – Ascertain pipe size for minimum losses.
6.
Knowledgebase for energy efficiency
7.
Compressor Selection – Its crucial.
8.
Case Studies, experience sharing – May work for you too.
9.
Glossary, Test Procedures, Input formats, Output reporting – Its convenient.
Monitor utility operating conditions, performance & their operational cost
or land up with inefficiencies which are otherwise avoidable.
What See-UtiSave can do for you? – its
Features
Pumps & the Network:
1.
Incorporate Pump Specifications – here is the key to power consumption I.e. correct
selection of head & discharge.
2.
Carry out performance evaluation: Output – Total head, Pumping Capacity & Pump
Efficiency – Know how are you operating as compared to your requirement & pump
specifications, how far is present operation from the best efficiency point.
3.
Calculate Motor Power (HP/KW) required for a given pumping requirement – lets cross
check with actual power consumption.
4.
Ascertain Pump Flow Rates: While designing flow rate for a cooling system, use
maximum cooling possible from the cooling tower: this will minimize the flow rate & hence
pumping power – choice is ours “higher flow rate” or “manageable rise in temperature for
the cooling tower" .
5.
Find out energy conservation potential by Impeller trimming, Impeller Replacement
Providing variable speed drive, Application of energy efficient pumps and other measures
– realize this huge energy saving potential.
6.
Case Studies, Technical help – Learn more, apply more & save more
Its not primarily the “designed efficiency” but the correct selection of equipment
specification for a given requirement decides its efficient or inefficient operation.
What See-UtiSave can do for you? – its
Features
Refrigeration & Air Conditioning:
1. Incorporate Design Parameters
2. Requirement rationalization
3. Performance evaluation of Refrigeration system or Chiller by calculation of output in terms
of Net Refrigeration Effect, Compression Ratio, COP, Evaporator Duty, Evaporator
effectiveness, HP per TR, Condenser Effectiveness, Actual Flow in Chiller – to know the
deviation from the design and take corrective actions accordingly
4. Estimation of refrigeration or Air Conditioning Compressor capacity
5. Energy Conservation Measures
6. Evaluate the Pumping systems for saving potential
7. Technical help, Tips & case studies
Utilities offers immense opportunities for energy saving
– Search for them in your installation
Do I Monitor Monthly
Electricity Bill &
Identify Bill
Minimization
Opportunities?
Graphical
Analysis of Vital
Parameters
What is my DG
Electricity Cost ?
How much costlier
is it as compared to
SEB Cost ?
Performance Evaluation
of DG Set: Effect of %
Loading on SEGR,
Comparison with
Benchmark
Complete TechnoEconomic
feasibility for
Power Factor
Improvement
Is my Motor Optimally
Sized ? What is its
Operational Efficiency &
Annual Operating Cost?
How can I Conserve
Energy? Are there
cheaper options
possible?
Quantified Voltage
Imbalance for timely
actions
Proven Energy
Conservation
Measures for
Motors
Saving Potential
& Payback
Period
Built-in Database for
IEEMA Standards for
Standard & Energy
Efficient Motors
What is extent
of Leakage in
Compressed
Air Lines ?
Performance Evaluation
of Compressed Air
System: Know FAD, Vol.
Eff, KW/100 SCFM,
Comparison with
Benchmark for your
Installation
Performance Evaluation of Pump:
Know Operating Efficiency, Total
Head & Pathway for EC

Functional Help: Described Test
Methods, Approach for
Calculation with formulae,
databases & standards
Systematic Approach &
Elaborate Features to Ensure
Results for your Efforts
Print Input format
to ensure proper
data collection
What are
Input
the Data
Format
Required
for
Analysis?
Savings in
Oversized Pump by
Impeller Trimming
& Replacement
Fan Drive Loss Calculations
When should
I go for VSD ?
Performance
Evaluation of RAC:
Know Operating
kW/TR
Whether my
Refrigeration
System
Components
Performance is OK?
Data base for
Refrigerant
Properties
How my CT
Performing
?
Transformer
Load
Management
Apply Simple
Tips on Energy
Conservation
at your work
Who will supply equipments/retrofits/
controls/meters/ for improving energy
efficiency ?
Keep the maintenance
record of each electrical
equipment in History Card
Keep the record of
energy saving measures
taken in the plant
Over 150 Satisfied Clients
Some of them are:
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ACC Nihon Castings Ltd., Butibori, Nagpur, MS
Apollo Tyres Ltd., Cochin, Kerala
Bakemans Industries Ltd., Nagpur, MS
Ban-bro Steel Castings Pvt. Ltd., Ahmednagar, MS
Central Cables Ltd., Nagpur, MS (two plants)
Cummins Diesel Sales & Service Ltd., Pune
Dep Dop Neeraj Chemicals Ltd, Nagpur, MS
Electrosteel Castings Ltd., Ghaziabad, UP
Hari Vishnu Packaging Ltd, Nagpur, MS
KFA Corporation Ltd., Kanhan, MS
Lucas TVS Ltd., Mannur, TN
Madhyawart Exxoil Ltd., Betul, MP
Minex Metallurgical Co. Ltd., Nagpur, MS
Mutha Founders Ltd, Satara, MS (for MITCON, Pune)
Mutha Spherocast Ltd., Satara (for MITCON, Pune)
Nagpur Fabriforge Pvt. Ltd., Nagpur, MS
Nagpur Foundries Ltd., Nagpur, MS
Oil & Natural Gas Corporation Ltd., Mumbai, MS
Pudumjee Agro Industries Ltd., Narsinghpur, MP
Rajaram Steel Industries, Nagpur, MS
Ramsons Castings Pvt. Ltd., Nagpur, MS
Seagram Distilleries Limited, Nasik, MS
Singhal Swaroop Ispat Ltd., Bombay, MS
SKG Solvex Ltd., Guna, M.P.
Ujjawal Ispat Pvt. Ltd., Nagpur, MS
Viraj Alloys Ltd., Tarapur, Thane, MS
Viraj Forgings Ltd., Tarapur, Thane, MS
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Viraj ImpoExpo Ltd., Tarapur, Thane, MS
Virat Alloys Ltd., Tarapur, Thane, MS (for MITCON, Pune)
WCL Coal Washery at Nandan, M.P. (for NEERI, Nagpur)
Maharashtra Antibiotics & Pharm. Ltd., Nagpur, MS
Mahindra & Mahindra Ltd., Nagpur, MS
Philips India Ltd., Bombay, MS
Pix Transmissions Ltd, Nagpur, MS
Super Auto Forge Pvt. Ltd., Chennai, TN
Serum Institute of India Ltd., Pune (through Yajna Fuel Services)
Wockhardt Industries Ltd., Ankaleshwar, GS (for Yagna Fuel Services)
VIP Industries Ltd., Nagpur M.S.
Elecon Engg. Co. Ltd., V.V. Nagar (GS);
Raymond Ltd., Textile Divn., Chhindwara (MP),
Herdillia Chemicals Ltd, Mumbai (MS);
School of Energy & Environment, DAVV, Indore (MP),
Seagram Ltd., Nasik (MS)
H&R Johnson (I) Ltd., Dewas (MP)
NCCBM, New Delhi
Trivedi & Associates, Baroda, GS
TVS-Lucas Ltd. (FIE Division) Chennai, TN
Council of scientific & industrial research (CSIR) Chennai, TN
Lanka Transformers Ltd., Colombo, Sri Lanka
Cummins Diesel Sales & Service Ltd., Pune MS
Seth Techno Consultants Pvt. Ltd., Ahmedabad , GS
Hi-Wave Electrical and Energy Management, Ahmedabad , GS
Energy saving Co, LLC, Oman
Indorama Synthetics (India) Ltd., Nagpur, MS
Ispat Industries Ltd, Kalmeshwar
Asian Paints (I) Ltd, Ankleshwar, Gujarat
Ballarpur Industries Ltd., Ballarshah, MS
Nagpur Municipal Corporation (Kanhan Water Works), MS
Nippon Denro Ispat Ltd., Nagpur, MS
Noble Explochem Ltd., Selu, Nagpur, MS
DCL Polyesters Ltd., Mouda, Nagpur, MS
For further information contact :
SEE-Tech Solutions Pvt. Ltd.,
LetsConserve, 11/5, MIDC Infotech Park
Near VRCE Telephone Exchange,
South Ambazari Road, Nagpur - 440 022. M.S.
Ph : +91-712 - 2222177
Fax : +91-712 - 2225293
E-mail : [email protected]
Visit us at : www.letsconserve.org