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New Models for Interstitial Condensation Chris Sanders BRE Scotland New Models for Interstitial Condensation Importance of Interstitial Condensation Standards and Regulations Available models Boundary conditions Material properties Which model should be used? Surface Condensation Interstitial condensation? Interstitial condensation Moisture movement within the materials making up a structure leading to local accumulations sufficient to cause problems: Rot Corrosion Frost damage Wetting of insulation Staining of internal surfaces Damage to equipment within the building Standards for Interstitial Condensation BS5250:1979 - Dewpoint Method BS5250:1989 - Appendix D contains a calculation procedure BS5250:2002 references BS EN ISO 13788:2002 CEN TC89 WI 29.3 Standard for ‘Assessment of moisture transfer by numerical simulation’ in preparation Building Standards (Scotland) Regulations Regulation 18: A building of purpose group 1 (i.e. housing) shall be so constructed as to protect the building and its users, so far as may be reasonably practicable, from harmful effects caused by condensation. Building Standards (Scotland) Regulations Standard G4.1 A floor, wall, roof or other building element of a dwelling must minimise the risk of interstitial condensation in any part of a dwelling which it could damage. Building Standards (Scotland) Regulations Provisions deemed to satisfy the standards: Interstitial condensation (G4.1) The requirements of G4.1 will be met where the walls, roofs and floors are assessed and/or constructed in accordance with Appendix D and Clauses 9.1 to 9.5.5.2 of BS5250:1989 Draft Approved Document C : 2004 Requirements Resistance to moisture C2. The floors, walls and roof of the building shall adequately protect the building and its users from harmful effects caused by ground moisture; precipitation and wind-driven spray; interstitial and surface condensation; and spillage of water from or associated with sanitary fittings or fixed appliances. Draft Approved Document C : 2004 External walls (resistance to damage from interstitial condensation) 5.3.4 An external wall will meet the requirement if it is designed and constructed in accordance with Clause 8.3 of BS 5250:2002, and BS EN ISO 13788:2001. 5.3.5 Because of the high internal temperatures and humidities, there is a particular risk of interstitial condensation in the walls of swimming pools and other buildings in which high levels of moisture are generated; specialist advice should be sought when these are being designed. Similar requirements for floors and roofs AD F2 moved into C Available Models BRECON - BS5250:1989 but includes ventilated cavities ICOND - BS5250:2002 and BS EN ISO 13788 MATCH, WUFI, MOIST ….. Theoretical basis of the BS5250 / EN 13788 method Both use the ‘Glaser’ method Steady state 1D vapour diffusion Constant material properties Materials are dry until condensation occurs at interfaces when RH=100% Ventilation of cavities can be included Glaser misses out: Materials are hygroscopic, liquid water stored in pores Materials can start wet from built in water or rain ingress during construction Water moves by a combination of vapour and liquid flow Material properties are effected by moisture content 2D and 3D flows can be important Driving forces change on diurnal scales Three winter days 10 Temperature : C 5 Surface temperature Air Temperature 0 -5 -10 -15 -20 31-Dec 1-Jan 2-Jan Three summer days 60 Surface temperature Air Temperature Temperature : C 50 40 30 20 10 0 11-Jun 12-Jun 13-Jun Glaser method Wall or roof divided into a series of homogenous layers Thermal and vapour resistance of each layer used to calculate the temperature (SVP) and vapour pressure (VP) profiles If the VP is less than the SVP at all points no condensation VP > SVP at any point condensation Recalculate profile Condensation rate = Vapour flow in - Vapour flow out . Glaser profile through wall BRECON Cavity Ventilation But what are the flow rates? Ventilating cavity - partial cavity fill Unventilated Ventilated Ventilating cavity on the cold side Air Infiltration from building into structure No models and no data Stack effect raises internal air pressure in upper half of the building in winter Wind forces may raise internal pressure intermittently Operating theatres etc. operate at over pressure Condensation standards BS5250:1989 - Two months of winter weather : if condensation predicted the designer should decide whether it is important BS5250 : 2002 / BS EN ISO 13788:2002 Twelve months of condensation and evaporation : three pass/fail criteria EN 13788 Criteria No condensation in any month Pass Condensation in winter, which evaporates in summer Pass or Fail depending on amount and material Condensation in winter, which does not evaporate in summer Fail because assumed to cause accumulation over successive years . EN 13788 Criteria 300 Accumulated Condensation g/m2 250 A B C 200 150 100 50 0 Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep Boundary Conditions BRECON External - January and February mean T & RH Internal - Any T & RH appropriate to the building type ICOND External - 12 monthly means of T & RH Internal - T = 20°C + 12 monthly RHs determined by internal humidity class Internal Humidity Classes Dv 3 kg/m Dp Pa 0,008 1080 5 0,006 810 4 3 0,004 540 2 0,002 270 1 0 -5 0 5 10 15 20 Monthly mean outdoor air temperature, q e 25 o C Internal Humidity Classes Humidity class Building type 1 2 3 4 Storage areas Offices, shops Dwellings with low occupancy Dwellings with high occupancy, sports halls, kitchens, canteens; buildings heated with unflued gas heaters Special buildings, e.g. laundry, brewery, swimming pool 5 Relative humidity at internal temperature 15 C 20 C 25C <50 <35 <25 50 – 65 35 – 50 25 – 35 65 – 80 50 - 60 35 - 45 80 – 95 60 – 70 45 – 55 >95 >70 >55 Boundary Conditions MATCH requires Internal – Monthly means or hourly values of T & RH External – Years of hourly values of : • Temperature • Dewpoint • Wind speed • Cloud cover • Global, diffuse and direct solar radiation EC TRYS for Kew, Aberporth, Eskdalemuir, Lerwick METEONORM?? Central England Temperature 1950 - 2050 12 Eskdalemuir Kew Annual Mean Number of years 10 8 6 4 2 0 7 7.2 7.4 7.6 7.8 8 8.2 8.4 8.6 8.8 9 9.2 9.4 9.6 9.8 10 10.2 10.4 10.6 Annual temperature 10 Kew Eskdalemuir 9 8 January Mean Number of years 7 6 5 4 3 2 1 0 -2 -1.5 -1 -0.5 0 0.5 1.5 2 2.5 3 3.5 January Mean Temperature 4 4.5 5 5.5 6 6.5 Material properties BS EN ISO 13788 method requires Thermal conductivity – widely available with corrections for moisture content and information on likely variability Vapour permeability – wet cup and dry cup values available for many materials, but little information on variability Material properties Match requires Thermal conductivity and Vapour permeability Density and specific heat – generally available Water sorption coefficient – standard test, but data not generally available Sorption Isotherm – standard test data catalogues available. Liquid water diffusivity – no standard test and no data available External Insulation External Insulation - January profile External Insulation - ICOND Results 100 Condensation rate : g/m²/month 80 Accumulation : g/m² Rate & Accumulation 60 40 20 0 Oct -20 -40 -60 -80 Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep External Insulation Render Outer 5mm XPS Inner 85mm XPS Outer 5 mm AAC Inner 185mm Celcon Plaster 6 Moisture content: % 5 4 3 2 1 0 Sep Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug External Insulation - MATCH no liquid 100 Mortar Outer 5mm EPS Inner 85mm EPS Outer 5mm Celcon Inner 185mm Celcon Plaster Moisture content : % 80 60 40 20 0 1 2 3 4 5 Years 6 7 8 External Insulation - MATCH liquid 40 35 Mortar Outer 5mm EPS Inner 85mm EPS Outer 5mm Celcon Inner 185mm Celcon Plaster Moisture content : % 30 25 20 15 10 5 0 1 2 3 4 5 Years 6 7 8 Partial Cavity Fill Partial Cavity Fill - January profile Partial Cavity Fill - ICOND Results 150 Condensation rate : g/m²/month Accumulation : g/m² Rate & Accumulation 100 50 0 Oct -50 -100 -150 Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep Partial Cavity Fill - no liquid transport 20 18 16 Brick:outer 97mm Brick: inner 5mm Polyurethane: outer 4mm Polyurethane: centre Moisture Content : % 14 Polyurethane: inner 4mm Celcon 12 Plaster 10 8 6 4 2 0 Sep Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Partial Cavity Fill - with liquid transport 20 Brick:outer 97mm 18 16 Moisture Content : % 14 Brick: inner 5mm Polyurethane: outer 4mm Polyurethane: centre Polyurethane: inner 4mm Celcon 12 Plaster 10 8 6 4 2 0 Sep Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Full Cavity Fill Full Cavity Fill - January profile Full Cavity Fill - ICOND Results 1400 Condensation rate : g/m²/month Accumulation : g/m² 1200 Rate & Accumulation 1000 800 600 400 200 0 Oct -200 Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep Full Cavity Fill - MATCH no liquid 400 350 Moisture Content : % 300 Brick : Outer 97mm Brick : Inner 5mm Mineral Wool : Outer 5mm Mineral wool ; Inner 95mm 250 200 150 100 50 0 Sep Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Full Cavity Fill - MATCH liquid flow 8 7 Brick : Outer 97mm Brick : Inner 5mm Mineral Wool : Outer 5mm Mineral wool ; Inner 95mm Moisture Content : % 6 5 4 3 2 1 0 Sep Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Internal Insulation Internal Insulation - January profile Internal Insulation - ICOND Results 300 250 Condensation rate : g/m²/month Accumulation : g/m² Rate & Accumulation 200 150 100 50 0 Oct -50 -100 Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep Internal Insulation - MATCH no liquid 26 Brick:outer 97mm 24 Brick: inner 5mm Moisture Content : % 22 Celcon: outer 95mm Celcon: inner 5mm 20 Polyurethane: outer 5mm 18 Polyurethane: inner 60mm 16 Plasterboard 14 12 10 8 6 4 2 0 Sep Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Internal Insulation - MATCH with liquid 26 Moisture Content : % 24 Brick:outer 97mm Brick: inner 5mm 22 Celcon: outer 95mm 20 Celcon: inner 5mm 18 16 Polyurethane: outer 5mm Polyurethane: inner 60mm Plasterboard 14 12 10 8 6 4 2 0 Sep Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Timber Framed Wall Timber Framed Wall - January profile Timber Framed Wall - ICOND Results 4500 4000 Condensation rate : g/m²/month Accumulation : g/m² Rate & Accumulation 3500 3000 2500 2000 1500 1000 500 0 Oct -500 Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep Timber Framed Wall MATCH no liquid 350 Brick: outer 97mm Brick: inner 5mm 300 Plywood:outer 10.5mm Plywood:inner 2mm Moisture Content : % 250 Glasswool: outer 5mm Glasswool: inner 95mm Plasterboard 200 150 100 50 0 Sep Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Timber Framed Wall MATCH with liquid 35 30 Moisture Content : % 25 20 Brick: outer 97mm Brick: inner 5mm 15 Plywood:outer 10.5mm Plywood:inner 2mm 10 Glasswool: outer 5mm Glasswool: inner 95mm Plasterboard 5 0 Sep Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Timber Flat Roof Timber Flat Roof - January profile Timber Flat Roof - ICOND Results 2000 1800 Condensation rate : g/m²/month Accumulation : g/m² 1600 Rate & Accumulation 1400 1200 1000 800 600 400 200 0 Aug -200 Sep Oct Nov Dec Jan Feb Mar Apr May Jun Jul Timber Flat Roof MATCH no liquid 50 30 20 10 Fe b M ar Ap r M ay Ju n Ju l Au g Se p O ct N ov D ec Ja n Fe b M ar Ap r M ay Ju n Ju l Au g 0 Se p O ct N ov D ec Ja n Moisture Content : % 40 EPDM Plywood: outer 2mm Plywood: centre 16mm Plywood: inner 2mm Rockwool: centre 170mm Rockwool: inner 5mm Plasterboard Timber Flat Roof MATCH with liquid 50 30 20 10 Ju n Ju l Au g Ju n Ju l Au g Se p O ct N ov D ec Ja n Fe b M ar Ap r M ay 0 Se p O ct N ov D ec Ja n Fe b M ar Ap r M ay Moisture Content : % 40 EPDM Plywood: outer 2mm Plywood: centre 16mm Plywood: inner 2mm Rockwool: centre 170mm Rockwool: inner 5mm Plasterboard Concrete Flat Roof Concrete Flat Roof - January profile Concrete Flat Roof - ICOND Results 160 Condensation rate : g/m²/month 140 Accumulation : g/m² Rate & Accumulation 120 100 80 60 40 20 0 Aug -20 Sep Oct Nov Dec Jan Feb Mar Apr May Jun Jul Concrete Flat Roof MATCH - no liquid transport Moisture content : % 8 XPS: inner 5mm Concrete: outer 10mm Concrete: inner 10mm XPS: middle 90mm Screed Concrete: centre 140mm XPS: outer 5mm 180 160 7 140 6 120 5 100 4 80 3 60 2 40 1 20 0 0 Sep Jan May Sep Jan May Sep Jan May Sep Jan May Sep Jan May Outer 5mm XPS Moisture content : % 9 Concrete Flat Roof MATCH - with liquid transport 14 Moisture content : % 12 10 180 XPS: middle 90mm XPS: inner 5mm Screed Concrete: outer 10mm Concrete: centre 140mm Concrete: inner 10mm XPS: outer 5mm 160 140 120 100 8 80 6 60 4 40 2 0 Sep Jan May Sep Jan May Sep Jan May Sep Jan May Sep Jan May 20 0 Outer 5mm XPS Moisture content : % 16 Moisture flows from house to loft Conclusions Boundary conditions should represent ‘extreme’ rather than ‘mean’ years - once in ten years?. We need information on air flows in cavities We need models that can take account of air infiltration from within a building into the structure and we need the data to run them Conclusions Simple ‘Glaser’ models are adequate for many lightweight structures, with little storage capacity More complex models are needed for ‘heavy’ constructions that store water We need the material properties data and the climate data to run these models. Questions What is your experience of interstitial condensation problems? Do you use prediction models? What guidance documents are needed Regulations are starting to require more thermal complex calculations – should moisture be going the same way?