Transcript HC900 Communications

Industrial Measurement and Control
PlantScape Vista R400
Honeywell UMB Interface
for HC900 Hybrid Controller
Ethernet
Interface to HC900
PlantScape Vista R400 Driver Requirement:
• Honeywell *UMB Interface (HC, UMC, UDC, DR, DPR, Trendview)
*UMB = Universal Modbus, a Honeywell term. The driver uses the documented Modbus
address map that applies to many Honeywell products in common. It means that the
Modbus addresses for similar parameters in different products are the same, or “universal”.
HC900 Hybrid Controller
Mar 2004
slide 2
Product Support
PlantScape Vista R400 UMB Interface Supports:
• UDC 2300, 3300, 5300 Controllers (serial)
• DPR 180, 250 Recorders (serial)
• DR 4300, 4500 Recorders (serial)
• VPR100, VRX 100, 180 Recorders (serial)
• UMC800 (serial)
• HC900 (Ethernet)
• TrendView Recorders (Ethernet)
HC900 Hybrid Controller
Mar 2004
slide 3
Database Preparation
Prior to QuickBuilder Database entry:
• Print out the following HC Designer Reports for each HC900
configuration:
1.
Tag Information Report – lists all Signal Tags and Variables by
number with tag names and descriptors for association
Note: This report is called Tag Information>Signal Tags and Variables
in HC Designer 2.1 and later
2.
Block Modbus Addresses – lists major (principal) blocks by
number such as loops, setpoint programmers, sequencers, etc.
Note: This report is called Modbus Register Map>Summary Function
Block Report in HC Designer 2.1 and later
The numbers entered for HC900 control loops, signal tags, variables, etc.
in QuickBuilder correspond to those listed in these reports.
HC900 Hybrid Controller
Mar 2004
slide 4
QuickBuilder Database Generation
(The actions below assume the Honeywell UMB driver has been enabled
for a new project)
A. Add Channel, selecting Universal Modbus as Channel Type
B. Define Virtual Controller (s) for each HC900
Controller 1 (Offset=0): Control loops 1-24, Variables, SP Programmers 1-4
Controller 2 (Offset=2000): Signal Tags 1-1000, SP Scheduler 1
Controller 3 (Offset=4000): Sequencer, Signal Tags 1001-2000
Controller 4 (Offset=6000): Loops 25-32, Scheduler 2,
HOA, Device Control, Alternator, Stage, Ramp functions
(NOTE: Most applications will require 2 virtual controllers)
C. Define Points:
Uses acronyms (names) for HC900 point entry, e.g., LOOP 1 PV,
LOOP 2 GAIN1, TAG 34 (for Signal Tag 34), MATH_VAR 7 (for Variable 7), etc.
Analog Point Examples: Control loops (up to 8 parameters / loop,
composite point), Analog Signal Tags, Analog Variables, Analog Inputs, etc.
Digital Status Point Examples: Digital Signal Tags, Digital Variables, Digital I/O
Use Hex addressing for non-named parameters
HC900 Hybrid Controller
Mar 2004
slide 5
QuickBuilder Channel Setup
Channel Setup for HC900
Port Tab
Select Ethernet port type
via “LANVendor” selection
and “Modbus” protocol for
Port Name
HC900 Hybrid Controller
Mar 2004
slide 6
QuickBuilder Controller Setup
Controller Setup for an HC900
Enter
Device Type
(HC900)
Enter
Device
Identifier (1),
Direct E-Net to
an HC900
Enter Offset (if
needed). Needed
for Signal Tags &
higher Modbus
addresses, see
Slide 8)
HC900 Hybrid Controller
Assigned to
Channel Name
Enter IP
address of
the controller
Mar 2004
slide 7
Controller Offsets
Multiple virtual Controllers, each supporting a 2000 Hex Address range,
are needed to cover the range of Modbus Addresses for the HC900 driver
Note: 4 “virtual” Controllers required for complete HC900 data access (2
is typical). Offset Entry = 0, 2000, 4000, or 6000 hex
Parameter Category Controller Setup Offset Point Addressing
Control Loops
Control Loops (25 – 32)
0
(loops 1 to 24)
6000
Named (acronyms)
Modbus Hex codes
Variables (MATH_VAR)
SP Programmers 1 to 4
0 (all Variables, 1-600)
0
Named (acronyms)
Named (acronyms)
SP Programmers 5 to 8
Signal Tags (TAG)
Not supported
2000 (Signal Tags 1–1000)
Named (acronyms)
Signal Tags 1001-2000
SP Scheduler 1
SP Scheduler 2
Sequencers 1 - 4
4000
2000
2000 and 6000 (segments)
4000
6000
Modbus Hex codes
Named (acronyms)
Named (acronyms)
Modbus Hex codes
Modbus Hex codes
Comments
Mode fully supported
Mode only supports
Auto/Man or Rem/Loc
status
Standard displays
available for interface
Support for Analog or
Digital Status Points
Analog points only
Alternator, Stage, Ramp,
HOA, Device Control
HC900 Hybrid Controller
Mar 2004
slide 8
QuickBuilder Point Setup
Composite Point Setup (Analog) for a Control Loop (Controller Offset =0)
SP,Output, Mode (A/M & R/L) Addresses
Point
Acronym,
“LOOP 1 PV”
PV Source Address Definition
HC900 Hybrid Controller
Mar 2004
slide 9
QuickBuilder Point Setup (Cont.)
Point Setup (Analog) for a Control loop - Detail of other Analog Point Entries
“Control” Tab Entries
Typical “Auxiliary” Tab Entries
HC900 Hybrid Controller
Mar 2004
slide 10
QuickBuilder Point Setup (Cont.)
Point Setup for Signal Tags and Variables (Controller Offset = 2000)
Note: It is necessary to print out the Tag Information Report from the HC Designer configuration
for the listing of Signal Tags and Variables configured. The TAG # entries in the QuickBuilder
database correspond to the Tag or Variable number listed in this report.
“Analog” Signal Tag Example (Read Only):
Parameter
PV
Source Address
TAG n
Example Entry: TAG 12
Destination Address
Not Configurable
“Digital” Signal Tag Example (Read Only):
Parameter
PV
Source Address
TAG n
Example Entry: TAG 23
Destination Address
Not Configurable
“Digital” Variable Example (Read/Write):
Parameter
PV
OP
Source Address
Destination Address
MATH_VAR n
Not Configurable
MATH_VAR n
MATH_VAR n
Example Entry: MATH_VAR 15
“Analog” Variable Example (Read/Write):
Parameter
PV
SP
HC900 Hybrid Controller
Source Address
Destination Address
MATH_VAR n
Not Configurable
MATH_VAR n
MATH_VAR n
Example Entry: MATH_VAR 46
Mar 2004
slide 11
QuickBuilder Point Setup (Cont.)
Point Setup using Hexadecimal Modbus Addressing
Note: For parameter addresses that are not within the named address space supported
by the driver, hexadecimal Modbus addressing must be used. These are classified
as “Non-named” addresses. It will be necessary to use the HC900 Communications
User Manual as a reference, #51-52-25-111.
Examples:
Parameter
Point Entry
Data Format
Analog Point - LOOP 25 PV
4:0x7840
IEEEFP (assumed)
Holding Register Hex Address
Controller Offset
6000
Floating Point
Analog Point - Analog In,
Rack 1, Slot 1, Channel 8
3:0xE
IEEEFP (assumed)
0
Analog Point - Analog In,
Rack 2, Slot 2, Channel 2
3:0x112
IEEEFP (assumed)
0
Input Register
Analog Point -Step Number
of Sequencer 1
HC900 Hybrid Controller
Hex Address
4:0x5AA9 UINT2
Unsigned Integer
4000
Mar 2004
slide 12
Standard Station Group Displays
Group Display for Control Loops using UMB Interface
Analog
Composite Points
for control loops
Mode Selections:
AUTO-LSP
AUTO-RSP
MAN-LSP
MAN-RSP
HC900 Hybrid Controller
Mar 2004
slide 13
Station Display – Point Detail
Point Detail for Analog Point (Control loop)
HC900 Hybrid Controller
Mar 2004
slide 14
HC900 SP Programmer Interface
The SP Programmer / Recipe Interface is standard
(for HC900 and UMC800)
- Part of Honeywell UMB Interface
- Support for SP programmers 1 -4
- SPP Interface Display selection is added into Station menus
- Only Requires 1 Database Point per Programmer
- Create SP Programs, Recipes, and “Combined Recipes”
SP Programs - Up to 1000
Recipes (50 parameters) - Up to 1000
Combined Recipes (1- 2 SPP’s + Recipe (50 parameters))
- Uses a SP Programmer Tabular Segment Display for
Configuration and Operator display
- Has SP Profile pre-plot display with PV trend (Primary & Aux Out)
HC900 Hybrid Controller
Mar 2004
slide 15
SP Programmer Point Setup
Point Setup for HC900 and UMC800 (SP Programmers 1 to 4)
Main Tab (Controller Offset = 0)
Enter Point ID (need to reference
this on SP Programmer
summary display showing
status of the 4 programmers)
Enter PV for Primary trend
Plot (primary loop PV)
Enter PV Range
HC900 Hybrid Controller
Mar 2004
slide 16
SP Programmer Point Setup (Cont.)
Control Tab
Enter SP Source Address
Identify number of the
SP Programmer (1,2, 3, or 4)
HC900 Hybrid Controller
Mar 2004
slide 17
SP Programmer Point Setup (Cont.)
Auxiliary Tab
Enter PV of Aux SP
(if Used) for Aux SP
Trend
Enter as
Shown for
Progrmr #
HC900 Hybrid Controller
Mar 2004
slide 18
SP Programmer Point Setup (Cont.)
Using Alarms tab, enter limits for Primary
And Auxiliary (if used) SP Programmer Output
Range of Primary SP Output for trend plot
Range of Auxiliary SP Output for trend plot
Select Alarm Types, PVHigh and PVLow for
Primary and Auxiliary SP Ranges
Enter Disable Alarming selection
Enter History selections as shown below
HC900 Hybrid Controller
Mar 2004
slide 19
PlantScape Menu Selections for HC900
(Menu additions are part of UMB Interface)
Selections from Configure Menu
Configure
SP Profiles
SP Programmers
Access
Configure:
Recipes (Variables)
or, Combined
Recipes (Up to 2 SP
Programmers plus 50
Recipe Variables)
HC900 Hybrid Controller
Mar 2004
slide 20
SP Programmer/Recipe Displays
SP Programmer Summary Display (Access to “Programmers”)
Must enter Point ID
for the Analog Point
configured for the SP
Programmer, in this
case SPPPRGMR_1
HC900 Hybrid Controller
Mar 2004
slide 21
SP Programmer Tabular Display
For On-line Operation
One of first 4 Programmers/Controller (SPP1, SPP2, SPP3, or SPP4)
Controller
Selection
Status
Programmer
Selection
Access
SPP Trend
Page
Primary
& Aux
Status
Present
Segment
Up to 50
Segments,
10 segments
shown)
Start,
Hold,
Adv,
Reset
Allows upload from controller
in SPP Ready Mode
HC900 Hybrid Controller
Download in SPP
Ready Mode
Mar 2004
slide 22
SP Programmer Trend Display
SP Profile Pre-plot and PV Trend
Selection
of Primary
or Auxiliary
Out Plots
SP Program
Pre-Plotted
(Yellow)
SP Program
PV (Cyan,
blue)
Go to SPP
Program
Page
Total
Program
Span in
Hrs or Min
Profile Name
Start,
Hold,
Adv,
Reset
Program
Status
HC900 Hybrid Controller
Mar 2004
slide 23
SP Profile Setup
Configuring SP Profiles in PlantScape Vista
• Up to 50 segments each
• Up to 1000 stored
Named
Profiles
Configured
and
Selection
HC900 Hybrid Controller
Mar 2004
slide 24
HC900 Setpoint Profile Setup
Configuring SP Profiles
Name
the profile
Enter
Ramp Type,
Ramp or Time
based
Extensions
for cycles
Select
Ramp
or Soak,
Segment
Values, Events
Copy a
profile for
easy edit
HC900 Hybrid Controller
Mar 2004
slide 25
Recipe Support
Part of Universal Modbus Driver for HC900 / UMC800
• Recipes (Variables Only)
• Configurable for up to 50 Variables
• Variables are selected by uploaded Tag Names
• Downloads to Variables assigned to recipe
• Store up to 1000 recipes in PlantScape
• Combined Recipes
• Combines Up to 2 Set Point Profiles and a
Recipe (Variable) list for download
• Variables are selected by uploaded Tag Names
• Store up to 1000 Combined Recipes in PlantScape
HC900 Hybrid Controller
Mar 2004
slide 26
Combined Recipe Setup
Combined Recipes are 1 or 2 SP Programmers +
a 50 Variable Recipe, stored / downloaded in combination
to compatible controllers and SP programmers
Name
the Combined
Recipe
Select
Recipe with
Variables
Select 1 or 2
SP
programs
Assign to
Compatible
Controller
and SP
Programmer
Numbers
HC900 Hybrid Controller
Mar 2004
slide 27
Recipe Setup (Variables)
Up to 1000 Recipes (containing HC900 Variables only) can be stored in PlantScape Vista
• Recipes can have up to 50 Variables from HC900 configuration
• Recipes can include SP profile numbers (if profiles are stored in controller )
• Recipes can be “combined” with SP profiles (see Combined Recipe Setup slide),
assumes SP profiles and Recipes are stored in PC
HC900
Variables
selected by
tag names
uploaded
from controller
HC900 Hybrid Controller
Values entered
For recipe
Mar 2004
slide 28